Posts with «the hackaday prize» label

Reflowduino: Put That Toaster Oven To Good Use

There are few scenes in life more moving than the moment the solder paste melts as the component slides smoothly into place. We’re willing to bet the only reason you don’t have a reflow oven is the cost. Why wouldn’t you want one? Fortunately, the vastly cheaper DIY route has become a whole lot easier since the birth of the Reflowduino – an open source controller for reflow ovens.

This Hackaday Prize entry by [Timothy Woo] provides a super quick way to create your own reflow setup, using any cheap means of heating you have lying around. [Tim] uses a toaster oven he paid $21 for, but anything with a suitable thermal mass will do. The hardware of the Reflowduino is all open source and has been very well documented – both on the main hackaday.io page and over on the project’s GitHub.

The board itself is built around the ATMega32u4 and sports an integrated MAX31855 thermocouple interface (for the all-important PID control), LiPo battery charging, a buzzer for alerting you when input is needed, and Bluetooth. Why Bluetooth? An Android app has been developed for easy control of the Reflowduino, and will even graph the temperature profile.

When it comes to controlling the toaster oven/miscellaneous heat source, a “sidekick” board is available, with a solid state relay hooked up to a mains plug. This makes it a breeze to setup any mains appliance for Arduino control.

We actually covered the Reflowduino last year, but since then [Tim] has also created the Reflowduino32 – a backpack for the DOIT ESP32 dev board. There’s also an Indiegogo campaign now, and some new software as well.

If a toaster oven still doesn’t feel hacky enough for you, we’ve got reflowing with hair straighteners, and even car headlights.

Building Badges The Hard Way

What’s a hacker to do to profess his love for his dearest beloved? [Nitesh Kadyan] built his lady-love this awesome LED pendant – the LED BLE Hearty Necklace Badge.

The hardware is pretty vanilla by today’s hacker standards. An ATMega328p  does most of the heavy lifting. An HM-11 BLE module provides connection to an Android mobile app. Two 74HC595 shift registers drive 16 columns of red LEDs and a ULN2803 sinks current from the 8 rows. The power section consists of a charger for the 320mAh LiPo and an LDO for the BLE module. All the parts are SMD with the passives mostly being 0603, including the 128 LEDs.

128 LEDs soldered wrong way around

[Nitesh] didn’t get a stencil made for his first batch of boards, so all the parts were painstakingly soldered manually and not in a reflow oven. And on his first board, he ended up soldering all of the LED’s the wrong way around. Kudos to him for his doggedness and patience.

The Arduino code on the ATmega is also quite straightforward. All characters are stored as eight bytes each in program memory and occupy 8×8 pixels on the matrix. The bytes to be displayed are stored in a buffer and the columns are left shifted fast enough for the marquee text effect. The Android app is built by modifying a demo BLE app provided by Google. The firmware, Android app, and the KiCAD design files are all hosted on his Github repository.

[Nitesh] is now building a larger batch of these badges to bring them to hillhacks – the annual hacker-con for making and hacking in the Himalayas. Scheduled for later this month, you’ll have to sign up on the mailing list for details and if you’d like to snag one of these badges. To make it more interesting, [Nitesh] has added two games to the code – Tetris and Snakes. Hopefully, this will spur others to create more games for the badge, such as Pong.

A Well-Chronicled Adventure in Tiny Robotics

Some of us get into robotics dreaming of big heavy metal, some of us go in the opposite direction to build tiny robots scurrying around our tabletops. Our Hackaday.io community has no shortage of robots both big and small, each an expression of its maker’s ideals. For 2018 Hackaday Prize, [Bill Weiler] entered his vision in the form of Project Johnson Tiny Robot.

[Bill] is well aware of the challenges presented by working at a scale this small. (If he wasn’t before, he certainly is now…) Forging ahead with his ideas on how to build a tiny robot, and it’ll be interesting to see how they pan out. Though no matter the results, he has already earned our praise for setting aside the time to document his progress in detail and share his experience with the community. We can all follow along with his discoveries, disappointments, and triumphs. Learning about durometer scale in the context of rubber-band tires. Exploring features and limitations of Bluetooth hardware and writing code for said hardware. Debugging problems in the circuit board. And of course the best part – seeing prototypes assembled and running around!

As of this writing, [Bill] had just completed assembly of his V2 prototype which highlighted some issues for further development. Given his trend of documenting and sharing, soon we’ll be able to read about diagnosing the problems and how they’ll be addressed. It’s great to have a thoroughly documented project and we warmly welcome his robot to the ranks of cool tiny robots of Hackaday.io.

Hackaday Prize Entry: Reflowduino, the Open Source Reflow Oven Controller

Face it — you want a reflow oven. Even the steadiest hands and best eyes only yield “meh” results with a manual iron on SMD boards, and forget about being able to scale up to production. But what controller should you use when you build your oven, and what features should it support? Don’t worry — you can have all the features with this open source reflow oven controller.

Dubbed the Reflowduino for obvious reasons, [Timothy Woo]’s Hackaday Prize entry has everything you need in a reflow oven controller, and a few things you never knew you needed. Based on an ATMega32, the Reflowduino takes care of the usual tasks of a reflow controller, namely running the PID loop needed to accurately control the oven’s temperature and control the heating profile. We thought the inclusion of a Bluetooth module was a bit strange at first, but [Timothy] explains that it’s a whole lot easier to implement the controller’s UI in software than in hardware, and it saves a bunch of IO on the microcontroller. The support for a LiPo battery is somewhat baffling, as the cases where this would be useful seem limited since the toaster oven or hot plate would still need a mains supply. But the sounder that plays Star Wars tunes when a cycle is over? That’s just for fun.

Hats off to [Timothy] for a first-rate build and excellent documentation, which delves into PID theory as well as giving detailed instructions for every step of the build. Want to try lower-end reflow? Pull out a halogen work light, or perhaps fire up that propane torch.


Filed under: The Hackaday Prize, tool hacks

Hackaday Prize Entry: Arduino Video Display Shield

The Arduino is the standard for any introduction to microcontrollers. When it comes to displaying video, the bone stock Arduino Uno is severely lacking. There’s just not enough memory for a framebuffer, and it’s barely fast enough to race the beam. If you want video from an Arduino, it’s either going to be crappy, or you’re going to need some magic chips to make everything happen.

[MagicWolfi]’s 2017 Hackaday Prize entry consists of an video display shield that would be so easy to use that, according to the project description, it could be a substitute for the classic Blink sketch.

The project centers around the VLSI VS23S010D-L chip, which packs 1 Megabit SPI SRAM with serial and parallel interfaces. An integrated video display  sends the composite video signal to display, with the mode depending on how many colors and what resolution is desired: for instance, at 640×400 you can display 16 colors. As he describes it, not 4K video but definitely Joust. The chip expects 3.3 V logic so he made use of a MC74LVX50 hex buffer to tailor the Arduino’s 5 V. Currently he’s working on revision two of the shield, which will include SPI flash memory.

You can follow along with the project on Hackaday.io or the current shield design can be found in [MagicWolfi]’s GitHub repository.


Filed under: The Hackaday Prize

Hackaday Prize Entry: Vibhear

Hearing impairment, either partial or total, is a serious problem afflicting a large number of people. Almost 5% of the global population has some form of hearing disorder. For those affected by this disability from birth, it further impacts the development of language and speech abilities. In recent years, cochlear implants are increasingly being used to address this problem. These implants consist of two parts – the receiver and electrode array are implanted under the skin near the ear (with the electrode array terminating inside the Cochlea), while the microphone, electronics, transmitter and power source are attached on the outside. Often, the external unit has to be removed – for example, when the person needs to sleep. This is particularly so in the case of young children. The external unit is fairly large compared to their head and causes discomfort during sleep. And parents are worried that the expensive device could get damaged when the child is sleeping. This leads to the alarming situation where the child is asleep and has no audio sensory inputs being received from the surroundings. Not only can they not hear morning alarms, but also cannot react when there is an emergency situation such as a smoke alarm going off.

[Srdjan Pavlovic] came across this problem first hand when he visited his friend and learned about their six-year-old son with hearing loss since birth. The parents said their child will not be disturbed by loud noises at night since the external unit of his cochlear implant is removed each night. [Srdjan] then started work on building the Vibhear – an assistive hearing device to be used when the main hearing aid is removed or not working. It is a low-cost arm-band that provides a vibratory signal in response to high ambient noises.

The main components are a microphone, amplifier, microcontroller and vibration motor powered by a LiPo battery through a boost converter/charger. An RTC module allows setting up daily wake up alarms. It’s currently prototyped around the Arduino, but the next iteration will use a specialized DSP which can be programmed to perform signal processing operations on input sound. This will allow identification of specific sounds such as car horns, barking dogs, smoke alarms or emergency sirens.

[Srdjan] is in the process of choosing components for his next iteration, so if you have any recommendations to help him choose the microcontroller, power supply controller or other parts, do let him know via comments below.


Filed under: The Hackaday Prize

Hackaday Prize Entry: ESPMetric, a Simple and Easy Matrix

There’s a lot you can do with a bunch of LEDs connected to the Internet. You can display the time, the weather, the bus schedule, or any one of a number of important data points in your life. Custom matrices are a pain in the butt to set up, which is why we like to see one looking rather polished and clean. [Faire-soi-meme] prettied up an 8×32 NeoPixel matrix with some diffusers and a grid bezel. It’s the ESPMetric, and it’s also an entry for this year’s Hackaday Prize.

The NeoPixel matrix is controlled by a NodeMcu using elements from [squix78]’s ESP82666 weather station code as well as Adafruit’s NeoMatrix library. There is a photoresistor to control brightness as well as 3 buttons to control its various modes. Tapping the buttons brings you by various settings like the time, WiFi status, stock market, and so on.

If you parlez-vous français–or enjoy the Google Translate experience–[Faire-soi-meme] has detailed the build steps on his blog, though you can also download his code from his GitHub repository. There’s a great video of this build, you can check that out below.


Filed under: The Hackaday Prize

Hackaday Prize Entry: Fochica Alerts You

It seems like no one should need to be reminded about the importance of not leaving children in cars, but it still happens. The Fochica project is a Hackaday Prize entry that equips the family minivan with car seat monitors—the name comes from FOrgotten CHild in Car Alert.

It’s an Open Source project consisting of a Bluetooth LE-equipped Arduino that monitors whether the seat is empty or occupied. Paired with a phone app, Fochica monitors pressure sensors and the seat belt’s reed switch to determine whether there’s a kid there. The user’s app checks whether he or she is within Bluetooth range of the car, while also checking whether the kid’s seat is occupied. When the first comes up false and the second true, an alert is sounded.

We could see this technology also being useful for home automation tasks–for instance, reminding you to close the garage door before you go to bed. It’s a great project, and also one of the finalists in the Best Product challenge of the Hackaday Prize this year.


Filed under: The Hackaday Prize

Hackaday Prize Entry: Fochica Alerts You

It seems like no one should need to be reminded about the importance of not leaving children in cars, but it still happens. The Fochica project is a Hackaday Prize entry that equips the family minivan with car seat monitors—the name comes from FOrgotten CHild in Car Alert.

It’s an Open Source project consisting of a Bluetooth LE-equipped Arduino that monitors whether the seat is empty or occupied. Paired with a phone app, Fochica monitors pressure sensors and the seat belt’s reed switch to determine whether there’s a kid there. The user’s app checks whether he or she is within Bluetooth range of the car, while also checking whether the kid’s seat is occupied. When the first comes up false and the second true, an alert is sounded.

We could see this technology also being useful for home automation tasks–for instance, reminding you to close the garage door before you go to bed. It’s a great project, and also one of the finalists in the Best Product challenge of the Hackaday Prize this year.


Filed under: The Hackaday Prize

Hackaday Prize Entry: CPAP Humidifier Monitor Alarm

CPAP (Continuous Positive Airway Pressure) machines can be life-changing for people with sleep apnea. [Scott Clandinin] benefits from his CPAP machine and devised a way to improve his quality of life even further with a non-destructive modification to monitor his machine’s humidifier.

With a CPAP machine, all air the wearer breathes is air that has gone through the machine. [Scott]’s CPAP machine has a small water reservoir which is heated to humidify the air before it goes to the wearer. However, depending on conditions the water reservoir may run dry during use, leading to the user waking up dried out and uncomfortable.

To solve this in a non-invasive way that required no modifications to the machine itself, [Scott] created a two-part device. The first part is a platform upon which the CPAP machine rests. A load cell interfaced to an HX711 Load Cell Amplifier allows an Arduino Nano to measure the mass of the CPAP machine plus the integrated water reservoir. By taking regular measurements, the Arduino can detect when the reservoir is about to run dry and sound an alarm. Getting one’s sleep interrupted by an alarm isn’t a pleasant way to wake up, but it’s much more pleasant than waking up dried out and uncomfortable from breathing hot, dry air for a while.

The second part of the device is a simple button interfaced to a hanger for the mask itself. While the mask is hung up, the system is idle. When the mask is removed from the hook, the system takes measurements and goes to work. This makes activation hassle-free, not to mention also avoids spurious alarms while the user removes and fills the water reservoir.

Non-invasive modifications to medical or other health-related devices is common, and a perfect example of nondestructive interfacing is the Eyedriveomatic which won the 2015 Hackaday Prize. Also, the HX711 Load Cell Amplifier has an Arduino library that was used in this bathroom scale refurb project.


Filed under: Arduino Hacks, Medical hacks, The Hackaday Prize