Posts with «car hacks» label

Saving Fuel With Advanced Sensors And An Arduino

When [Robot Cantina] isn’t busy tweaking the 420cc Big Block engine in their Honda Insight, they’re probably working on some other completely far out automotive atrocity. In the video below the break, you’ll see them take the concept of a ‘lean burn’ system from the Insight and graft hack it into their 1997 Saturn coupe.

What’s a lean burn system? Simply put, it tricks the car into burning less fuel when it’s cruising under a light load to improve the vehicle’s average mileage. The Saturn’s electronics aren’t sophisticated enough to implement a lean burn system simply, and so [Robot Cantina] did what any of us might have done: hacked it in with an Arduino.

The video does a wonderful job going into the details, but essentially by using an oxygen sensor with finer resolution (wide-band) and then outputting the appropriate narrow band signal to the ECU, [Robot Cantina] can fine tune the air/fuel ratio with nothing more than a potentiometer, and the car’s ECU is none the wiser. What were the results? Well… they weren’t as expected, which means more experimentation, more parts, and hopefully, more videos. We love seeing the scientific method put to fun use!

People are ever in the quest to try interesting new (and sometimes old) ideas, such as this hot rod hacked to run with a lawnmower carburetor.

Arduino Activated Automotive Aerodynamic Apparatus is… (Spoiler Alert!)

Sometimes a great hack is great for no other reason than that it’s fun, and [Michael Rechtin]’s DIY Active Aero Spoiler and Air Brake certainly qualifies as a fun hack. This is a mod designed to live in a world where looks are everything, stickers add horsepower, and a good sound system is more important than good wheel alignment. Why is that? Because like the switch that exists only to activate the mechanism that turns it off, the DIY Active Aero Spoiler and Air Brake seen below is almost completely useless. So to understand its allure, we must understand its inspiration.

For a few decades now, luxury sports car manufacturers have been adding active aerodynamic components to their vehicles. For example, several Porsche models feature adaptive spoilers that adjust to driving conditions. Super cars such as the Bugatti Veyron have spoilers that flip up at high angles during braking to increase drag and reduce braking distance. All of these features are sadly missing from the average two or four door family-car-turned-wannabe-track-fiend. Until now!

[Michael] has created a new active spoiler for every mall-bound muffler-challenged hand me down. The build starts with a CNC cut foam wing which is covered with fiberglass, Bondo (an automotive necessity) and some faux carbon fiber for that go-fast feel. An Arduino, IMU, two servos, and a battery pack detect deceleration and automatically increase the spoiler angle just like the big boys, but without needing any integration into the vehicles systems. Or bolts, for that matter.

It’s unlikely that the braking force is enough to slow down the vehicle though, given that it’s not enough to pop the suction cups holding it to the trunk lid. But does it have the “wow” factor that it was designed to induce? Spoiler Alert: It does!

As it turns out, this isn’t the first adjustable spoiler featured here at Hackaday, and this adjustable spoiler on a car that’s made for actual racing is quite interesting.

Thanks to [Zane] for the tip on this project!

Tesla Model S Gets Boost with Jet Engine Upgrade

Tesla is well known for making cars that can accelerate quickly, but there’s always room for improvement. [Warped Perception] decided that his Tesla Model S P85D needed that little bit of extra oomph (despite the 0-60 MPH or 0-97 km/h time of 3.1 seconds), so he did what any sensible person would: add three jet turbines to the back of his car.

The best part of this particular build is the engineering and fabrication that made this happen. With over 200 pieces and almost all personally fabricated, this is a whirlwind of a build. The control panel is first, and there’s a particularly clever technique of 3D printing the lettering directly onto the control panel for the flat stuff. Then for the pieces with angles that would prevent the head from moving freely, he printed onto a plastic sheet in reverse, applied glue, then stuck the letters to the plate as a sheet. A top layer of clear coat ensures the letters won’t come off later.

Using a 3D printer to apply lettering on the control panel.

He installed the control electronics in the trunk with wiring strung from the car’s front to the rear. Three Arduinos serve as controllers for the jets. Afterward, came the bracket to hold the engines and attach it to the car’s underside. Unfortunately, supplies were a little hard to come by, so he had to make do with what was on hand. As a result it didn’t come out as strong as he would have hoped, but it’s still pretty impressive.

[Warped Perception] does a few tests before taking it out on the road. Then, he shifted the car into neutral and could drive the car solely on jet power, which was one of his goals. While we don’t love the idea of testing a jet engine on public roads, it certainly would discourage tailgaters.

Next, he finds a quieter road and does some speed tests. Unfortunately, it was drizzling, and the pavement was damp, putting a damper on his 0-60 standing times. Electric-only he gets 4.38 seconds, and turning on the jets plus electric shaves that down to 3.32 seconds. Overall, an incredible build that’s sure to draw a few curious glances whenever you’re out on the town.

If you’re looking to upgrade your Tesla, perhaps instead of jet engines, you might opt for a robot to plug it in for you?

Custom Instrument Cluster for Aging Car

All of the technological improvements to vehicles over the past few decades have led to cars and trucks that would seem borderline magical to anyone driving something like a Ford Pinto in the 1970s. Not only are cars much safer due to things like crumple zones, anti-lock brakes, air bags, and compulsory seat belt use, but there’s a wide array of sensors, user interfaces, and computers that also improve the driving experience. At least, until it starts wearing out. The electronic technology in our modern cars can be tricky to replace, but [Aravind] at least was able to replace part of the instrument cluster on his aging (yet still modern) Skoda and improve upon it in the process.

These cars have a recurring problem with the central part of the cluster that includes an LCD display. If replacement parts can even be found, they tend to cost a significant fraction of the value of the car, making them uneconomical for most. [Aravind] found that a 3.5″ color LCD that was already available fit perfectly in the space once the old screen was removed, so from there the next steps were to interface it to the car. These have a CAN bus separated from the main control CAN bus, and the port was easily accessible, so an Arduino with a RTC was obtained to handle the heavy lifting of interfacing with it.

Now, [Aravind] has a new LCD screen in the console that’s fully programmable and potentially longer-lasting than the factory LCD was. There’s also full documentation of the process on the project page as well, for anyone else with a Volkswagen-adjacent car from this era. Either way, it’s a much more economical approach to replacing the module than shelling out the enormous cost of OEM replacement parts. Of course, CAN bus hacks like these are often gateway projects to doing more involved CAN bus projects like turning an entire vehicle into a video game controller.

Miata Sci-Fi Digital Dash

One of the hardest, but sometimes best, things you can do for a project is to walk away. [Jroobi] had spent hundreds of hours crafting the digital dash for his MX5 Miata (video, embedded below) and after spending far too long chasing down I2C bugs, he made the difficult decision to step away for a while. However, as of May 2021, [Jroobi] returned to the project and found a power supply was under-specified and was causing brownouts that resulted in crashes.

All in all, it’s an incredible work of engineering. Everything from the massive codebase that describes all the different states to the tasteful graphic design is masterfully done. The Star-Trek-inspired theme and attention to detail really show in the different modes on the tachometer. The dynamic soft RPM limit based on engine temperature is particularly ingenious.

Under the hood of this custom dash are two Ardunios running the show. The center media console offers more controls with a generous touch screen while the instrument cluster shows most of the data. They talk over I2C to each other and communicate with other parts in the car, such as the RGB cabin lighting and the TEIN electronic suspension dampeners. Fuel and temperature levels come in as voltage levels which can be read via an ADC. The gear position is calculated based on RPMs and speed given the wheel size and the transmission in the vehicle.

It is a phenomenal labor of love and if you’re inspired to further upgrade your Miata you might want to see how to put carbs on the engine or RGB light rings in the instruments.

V12 Corvette Gets Electronic Gauge Mod

[Wesley Kagan] is building a Corvette with a V12 engine swap. Much of the driveline will be entirely replaced, which means the components to drive the mechanical speedometer and tachometer will no longer be present in the final car. Instead, [Wesley] came up with his own electronic gauge conversion to do the job.

It’s a build that respects the original aesthetic of the car, reusing the original gauges but driving them differently. In place of the original mechanical drives from the transmission and distributor respectively, the speedometer and tach instead get servos installed in the back with a 3D printed gear train. The odometer gets its own continuous rotation servo, too. An Arduino Nano is used to drive the servos, using data from a GPS module and the car’s ignition system.

Files are available for anyone wishing to 3D print parts to modify their own gauges. We can’t wait to see how the gauges look when finally installed. We can imagine some teething problems with slew rate or update speed, but we’re sure it’s nothing [Wesley] can’t engineer out with a few revisions. Custom gauges are something we’ve seen a few times around these parts; this digital setup is particularly useful for engine data. Video after the break.

Hack a Day 23 Dec 00:00
arduino  car hacks  gauge  gauges  gps  

Custom Packet Sniffer Is A Great Way To Learn CAN

Whilst swapping out the stereo in his car for a more modern Android based solution, [Aaron] noticed that it only utilised a single CAN differential pair to communicate with the car as opposed to a whole bundle of wires employing analogue signalling. This is no surprise, as modern cars invariably use the CAN bus to establish communication between various peripherals and sensors.

In a series of videos, [Aaron] details how he used this opportunity to explore some of the nitty-gritty of CAN communication. In Part 1 he designs a cheap, custom CAN bus sniffer using an Arduino, a MCP2515 CAN controller and a CAN bus driver IC, demonstrating how this relatively simple hardware arrangement could be used along with open source software to decode some real CAN bus traffic. Part 2 of his series revolves around duping his Android stereo into various operational modes by sending the correct CAN packets.

These videos are a great way to learn some of the basic considerations associated with the various abstraction layers typically attributed to CAN. Once you’ve covered these, you can do some pretty interesting stuff, such as these dubious devices pulling a man-in-the-middle attack on your odometer! In the meantime, we would love to see a Part 3 on CAN hardware message filtering and masks [Aaron]!

Hack a Day 03 Jul 00:00

Updating a 1999 Saab with an Arduino

Unless your car is fresh off the lot, you’ve probably had the experience of riding in a newer car and seeing some feature or function that triggered a little pang of jealousy. It probably wasn’t enough for you to run out and sign yourself up for a new car loan (which is what the manufacturer was hoping for), but it was definitely something you wished your older model vehicle had. But why get jealous when you can get even?

[Saabman] wished his 1999 Saab 9-5 had the feature where a quick tap of the turn signal lever would trigger three blinks of the indicator. Realizing this was an electronic issue, he came up with a way to retrofit this function into his Saab by adding an Arduino Pro Micro to the vehicle’s DICE module.

The DICE (which stands for Dashboard Integrated Central Electronics) module controls many of the accessories in the vehicle, such as the lighting and wipers. In the case of the blinkers, it reads the state of the signal lever switches and turns the blinkers on and off as necessary. After poking around the DICE board, [Saabman] found that the 74HC151 multiplexer chip he was after: the state of the blinker switches could be read from pins 1 and 2, and he’d even be able to pull 5 V for the Arduino off of pin 16.

After prototyping the circuit on a breadboard, [Saabman] attached the Pro Micro to the top of the 74HC151 with some double sided tape and got to work on refining the software side of the project. The Arduino reads the state of the turn signal switches, and if they flick on momentarily it changes the pin from an input to an output and brings it high for three seconds. This makes the DICE module believe the driver is holding the turn lever, and will keep the blinkers going. A very elegant and unobtrusive way of solving the problem.

Hackers aren’t complete strangers to the garage; from printing hard to find parts to grafting in their favorite features from other car manufacturers, this slick Saab modification is in good company.

Pipe Your Way Through The Jams

Playing the bagpipes is an art that takes a significant effort to master, both in keeping a constant air supply through balancing blowstick and bag and in learning the finger positions on the chanter. This last task we are told requires constant finger practice, and a favorite place for this is on the steering wheel as a would-be piper drives. [DZL] therefore took this to the next level, placing touch sensors round a car steering wheel that could be interpreted by an Arduino Pro Mini to produce a passable facsimile of a set of bagpipes via an in-car FM transmitter. It lacks the drone pipes of the real thing, but how many other Škodas feature inbuilt piping?

We’ve covered an unexpected number of bagpipe projects over the years, but never had a close look at this rather fascinating musical instrument. If you are curious, the US Coast Guard pipe band has a short guide to its parts, and we’ve brought you a set of homemade pipes built from duct tape and PVC pipe. They may once have been claimed as an instrument of war, but they seem to also be a favorite instrument of hardware hackers.

Thanks [Sophi] for the tip.

Hack a Day 18 Mar 12:00

Turning A Car Into A Computer Mouse

[William Osman] and [Simone Giertz] have graced our pages before, both with weird, wacky and wonderful hacks so it’s no surprise that when they got together they did so to turn Simone’s car into a computer mouse. It’s trickier than you might think.

They started by replacing the lens of an optical mouse with a lens normally used for a security camera. Surprisingly, when mounted to the car’s front bumper it worked! But it wasn’t ideal. The problem lies in that to move a mouse cursor sideways you have to move the mouse sideways. However, cars don’t move sideways, they turn by going in an arc. Move your mouse in an arc right now without giving it any sideways motion and see what happens. The mouse cursor on the screen moves vertically up or down the screen, but not left or right. So how to tell if the car is turning? For that, they added a magnetometer. The mouse then gives the distance the car moved and the magnetometer gives the heading, or angle. With some simple trigonometry, they calculate the car’s coordinates.

The mouse click is done using the car’s horn, but details are vague there.

And yes, using the carmouse is as fun as it sounds, though we still don’t recommend texting while driving using this technique. Watch them in the videos below as they write an email and drive a self-portrait of the car.

A perhaps safer but equally fun approach is to turn your car into a game controller by tapping into the car’s CAN bus and converting the steering wheel, peddle and other messages into joystick commands.

Hack a Day 19 Feb 03:00