Posts with «3d printing» label

Tesla Model S Gets Boost with Jet Engine Upgrade

Tesla is well known for making cars that can accelerate quickly, but there’s always room for improvement. [Warped Perception] decided that his Tesla Model S P85D needed that little bit of extra oomph (despite the 0-60 MPH or 0-97 km/h time of 3.1 seconds), so he did what any sensible person would: add three jet turbines to the back of his car.

The best part of this particular build is the engineering and fabrication that made this happen. With over 200 pieces and almost all personally fabricated, this is a whirlwind of a build. The control panel is first, and there’s a particularly clever technique of 3D printing the lettering directly onto the control panel for the flat stuff. Then for the pieces with angles that would prevent the head from moving freely, he printed onto a plastic sheet in reverse, applied glue, then stuck the letters to the plate as a sheet. A top layer of clear coat ensures the letters won’t come off later.

Using a 3D printer to apply lettering on the control panel.

He installed the control electronics in the trunk with wiring strung from the car’s front to the rear. Three Arduinos serve as controllers for the jets. Afterward, came the bracket to hold the engines and attach it to the car’s underside. Unfortunately, supplies were a little hard to come by, so he had to make do with what was on hand. As a result it didn’t come out as strong as he would have hoped, but it’s still pretty impressive.

[Warped Perception] does a few tests before taking it out on the road. Then, he shifted the car into neutral and could drive the car solely on jet power, which was one of his goals. While we don’t love the idea of testing a jet engine on public roads, it certainly would discourage tailgaters.

Next, he finds a quieter road and does some speed tests. Unfortunately, it was drizzling, and the pavement was damp, putting a damper on his 0-60 standing times. Electric-only he gets 4.38 seconds, and turning on the jets plus electric shaves that down to 3.32 seconds. Overall, an incredible build that’s sure to draw a few curious glances whenever you’re out on the town.

If you’re looking to upgrade your Tesla, perhaps instead of jet engines, you might opt for a robot to plug it in for you?

Don’t Walk Past This 3D Printed Pedestrian Crossing Light

There’s just something so pleasing about scaled-down electronic replicas, and this adorable 3D printed pedestrian crossing light by [sjm4306] is no exception.

Although a little smaller than its real-world counterpart, the bright yellow housing and illuminated indicators on this pedestrian lamp are instantly recognizable due to their ubiquitous use throughout the United States. The handful of printed parts are held together using friction alone, which makes assembly a literal snap. The ‘safety grill’ with its many angles ended up being one of the most tedious parts of the build process, but the effort was definitely justified, as it just wouldn’t look right without it.

A suitably minuscule ATtiny85 drives a pair of LED strips that effectively mimic the familiar symbols for ‘Walk’ and ‘Don’t Walk’. [sjm4306] has designed the board and case in such a way to accommodate a variety of options. For example, there’s just enough room to squeeze in a thin battery, should you want to power this contraption on-the-go. If you don’t have an ATtiny85 on hand, the board also supports an ATmega328p or even an ESP8266.

All the build details are available over on While it’s billed as a ‘night light’, we think this could be an awesome platform for an office toy, similar to this office status light project. Or if you’ve somehow already got your hands on a full-size pedestrian lamp, why not hook it up to the Internet?

Impressive Off-Grid Hydroelectric Plant Showcases The Hacker Spirit

We all know the story arc that so many projects take: Build. Fail. Improve. Fail. Repair. Improve. Fail. Rebuild. Success… Tweak! [Kris Harbour] is no stranger to the process, as his impressive YouTube channel testifies.

An IOT charge controller makes power management easier.

Among all of [Kris’] off-grid DIY adventures, his 500 W micro hydroelectric turbine has us really pumped up. The impressive feat of engineering features Arduino/IOT based controls, 3D printed components, and large number of custom-machined components, with large amounts of metal fabrication as well.

[Kris] Started the build with a Pelton wheel sourced from everyone’s favorite online auction site paired with an inexpensive MPPT charge controller designed for use with solar panels. Eventually the turbine was replaced with a custom built unit designed to produce more power. An Arduino based turbine valve controller and an IOT enabled charge controller give [Kris] everything he needs to manage the hydroelectric system without having to traipse down to the power house. Self-cleaning 3D printed screens keep intake maintenance to a minimum. Be sure to check out a demonstration of the control system in the video below the break.

As you watch the Hydro electric system playlist, you see the hacker spirit run strong throughout the initial build, the failures, the engineering, the successes, and then finally, the tweaking for more power. Because why stop at working when it can be made better, right? We highly recommend checking it out- but set aside some time. The whole series is oddly addictive, and This Hackaday Writer may have spent inordinate amounts of time watching it instead of writing dailies!

Of course, you don’t need to go full-tilt to get hydroelectric power up and running. Even at a low wattage, its always-on qualities mean that even a re-purposed washing machine can be efficient enough to be quite useful.

Thanks to [Mo] for alerting us to the great series via the Tip Line!

Highly Configurable Open Source Microscope Cooked Up In FreeCAD

What do you get when you cross a day job as a Medical Histopathologist with an interest in 3D printing and programming? You get a fully-baked Open Source microscope, specifically the Portable Upgradeable Modular Affordable (or PUMA), that’s what. And this is no toy microscope. By combining a sprinkle of off-the-shelf electronics available from pretty much anywhere, a pound or two of filament, and a dash of high quality optical parts, PUMA cooks up quite possibly one of the best open source microscopy experiences we’ve ever tasted.

GitHub user [TadPath] works as a medical pathologist and clearly knows a thing or two about what makes a great instrument, so it is a genuine joy for us to see this tasty project laid out in such a complete fashion. Many a time we’ve looked into an high-profile project, only to find a pile of STL files and some hard to source special parts. But not here. This is deliberately designed to be buildable by practically anyone with access to a 3D printer and an eBay account.

The project is not currently certified for medical diagnostics use, but that is likely only a matter of money and time. The value for education and research (especially in developing nations) cannot really be overstated.

A small selection of the fixed and active aperture choices

The modularity allows a wide range of configurations from simple ambient light illumination, with a single objective, great for using out in the field without electricity, right up to a trinocular setup with TFT-based spatial light modulator enabling advanced methods such as Schlieren phase contrast (which allows visualisation of fluid flow inside a live cell, for example) and a heads-up display for making measurements from the sample. Add into the mix that PUMA is specifically designed to be quickly and easily broken down in the field, that helps busy researchers on the go, out in the sticks.

The GitHub repo has all the details you could need to build your own configuration and appropriate add-ons, everything from CAD files (FreeCAD source, so you can remix it to your heart’s content) and a detailed Bill-of-Materials for sourcing parts.

We covered fluorescence microscopy before, as well as many many other microscope related stories over the years, because quite simply, microscopes are a very important topic. Heck, this humble scribe has a binocular and a trinocular microscope on the bench next to him, and doesn’t even consider that unusual. If you’re hungry for an easily hackable, extendable and cost-effective scope, then this may be just the dish you were looking for.

Thanks to [linus] for the delicious tip!

From Printer to Vinyl Cutter

Some might look at a cheap inkjet printer and see a clunky device that costs more to replace the ink than to buy a new one. [Abhishek Verma] saw an old inkjet printer and instead saw a smooth gantry and feed mechanism, the perfect platform to build his own DIY vinyl cutter.

The printer was carefully disassembled. The feed mechanism was reworked to be driven by a stepper motor with some 3D printed adapter plates. A solenoid-based push/pull mechanism for the cutting blade was added with a 3D printed housing along with a relay module. An Arduino Uno takes in commands from a computer with the help of a CNC GRBL shield.

What we love about this build is the ingenuity and reuse of parts inside the old printer. For example, the old PCB was cut and connectors were re-used. From the outside, it’s hard to believe that HP didn’t manufacture this as a vinyl cutter.

If you don’t have a printer on hand, you can always use your CNC as a vinyl cutter. But if you don’t have a CNC, [Abhishek] shares all the STL files for his cutter as well as the schematic. Video after the break.

Portrait of a Digital Weapon

Over the years, artists have been creating art depicting weapons of mass destruction, war and human conflict. But the weapons of war, and the theatres of operation are changing in the 21st century. The outcome of many future conflicts will surely depend on digital warriors, huddled over their computer screens, punching on their keyboards and maneuvering joysticks, or using devious methods to infect computers to disable or destroy infrastructure. How does an artist give physical form to an unseen, virtual digital weapon? That is the question which inspired [Mac Pierce] to create his latest Portrait of a Digital Weapon.

[Mac]’s art piece is a physical depiction of a virtual digital weapon, a nation-state cyber attack. When activated, this piece displays the full code of the Stuxnet virus, a worm that partially disabled Iran’s nuclear fuel production facility at Natanz around 2008.

It took a while for [Mac] to finalize the plan for his design. He obtained a high resolution satellite image of the Iranian Natanz facility via the Sentinel Hub satellite imagery service. This was printed on a transparent vinyl and glued to a translucent poly-carbonate sheet. Behind the poly-carbonate layer, he built a large, single digit 16-segment display using WS2812 addressable LED strips, which would be used to display the Stuxnet code. A bulkhead USB socket was added over the centrifuge facility, with a ring of WS2812 LEDs surrounding the main complex. When a USB stick is plugged in, the Stuxnet code is displayed on the 16-segment display, one character at a time. At random intervals, the LED ring around the centrifuge building lights up spinning in a red color to indicate centrifuge failure.

The 16-segment display was built on an aluminum base plate, with 3D printed baffles to hold the LED strips. To hold the rest of the electronics, he built a separate 3D printed frame which could be added to the main art frame. Since this was too large to be printed in one piece on the 3D printer, it was split in parts, which were then joined together using embedded metal stud reinforcement to hold the parts together. Quite a nice trick to make large, rigid parts.

An Adafruit Feather M0 micro-controller board, with micro SD-card slot was the brains of the project. To derive the 5 V logic data signal from the 3.3 V GPIO output of the Feather, [Mac] used two extra WS2812 LEDs as level shifters before sending the data to the LED strips. Driving all the LEDs required almost 20 W, so he powered it using USB-C, adding a power delivery negotiation board to derive the required juice.

The Arduino code is straightforward. It reads the characters stored on the SD-card, and sends them sequentially to the 16-segment display. The circular ring around the USB bulkhead also lights up white, but at random intervals it turns red to simulate the speeding up of the centrifuges. Detecting when the USB stick gets plugged in is another nice hack that [Mac] figured out. When a USB stick is plugged in, the continuity between the shell (shield) and the GND terminal was used to trigger a GPIO input.

Cyber warfare is here to stay. We are already seeing increasing attacks on key infrastructure installations by state as well as non-state actors around the world. Stuxnet was one of the first in this growing category of malicious, weaponized code. Acknowledging its presence using such a physical representation can offer a reminder on how a few lines of software can wreak havoc just as much as any other physical weapon. Check out the brief project video after the break.

Designing a low-cost, open source ventilator with Arduino

Desperate times call for desperate measures, and while making your own medical equipment isn’t normally advisable, Johnny Lee’e project explores how to turn a CPAP machine into a ventilator.

The idea is that since these machines are basically just blowers controlled by a brushless DC motor, an Arduino Nano equipped with an electonic speed controller could allow it to act as a one.

Such a setup has been shown to provide more than enough pressure for a ventilator used on COVID-19 patients. This device has in no way been evaluated or approved for medical use, but it does provide a starting point for experimentation.

You can find additional details on Lee’s GitHub page.

Arduino Blog 17 Mar 18:54

The Watchman is a 3D-printed robot head that follows your face with realistic eyeballs

When you step out in public, you’ll often be filmed by a number of cameras and perhaps even be analyzed by tracking software of some kind. The Watchman robot head by Graham Jessup, however, makes this incredibly obvious as it detects and recognizes facial movements, then causes a pair of eyeballs to follow you around.

The 3D-printed system — which is a modified version of Tjhazi’s Doorman — uses a Raspberry Pi Camera to capture a live video feed, along with a Raspberry Pi Zero and a Google AIY HAT for analysis.

This setup passes info on to an Arduino Uno that actuates the eyeballs via a 16-channel servo shield and a number of servos. The device can follow Jessup up, down, left, and right, making for a very creepy robot indeed!

Control the volume of programs running on your Windows PC like a DJ

If you have multiple applications open in Windows, you may want one to be louder than the other, but what if you want to adjust levels with physical sliders like an actual DJ? If that sounds interesting, check out this controller by “Aithorn.

The device uses an Arduino Nano to read signals from each slider and pass this info over to the computer. A Python script, along with a VBScript helper, runs on the PC to control the master and program-specific volumes. 

Code for the project, which was actually written by Omri Harel, is available on GitHub. You can see the original version of it the video below, working its magic on a shoebox stand. Print files for Aithorn’s new enclosure can be found here.

This SpaceX fan created a levitating Starship lamp

Although you might not be able to build or house your own SpaceX Starship, YouTuber “Embrace Racing” has created a levitating lamp model that will be much more attainable for non-multi-billionaires. 

The lamp’s landing pad features an Arduino Nano inside, which is used with WS2812 LEDs to simulate the smoke plume of the rocket through a 3D-printed “clear” PLA diffuser.

The base also contains a levitating module capable of supporting up to 400g to suspend the spacecraft in midair. While its height would tend to make it unstable, the onboard levitating magnet lowers the center of gravity, along with a battery and three LEDS that provide light from the bottom of the rocket itself. 

Print files and other project info are available on Thingiverse.