[A Raymond] had some free time at work, and decided to spend it on creating a wireless warning sign. According to his blog profile, he is a PhD student in Applied Physics. His lab utilizes a high-powered laser system. His job is to use said system, but only after it’s brought online by faculty scientists. The status of the laser system is changed by a manual switchbox that controls the warning signs wired around the lab entrances. Unfortunately, if you were in the upstairs office, you only knew this after running downstairs to check. [A Raymond's] admitted laziness finally got the better of him – he wanted a sign that displayed the laser’s status from the comfort of the office. He had an old sign he could use, but he wanted a way for it to communicate with the switchbox downstairs. After some thought, he decided Bluetooth was the way to go, using a pair of BlueSMiRF Bluetooth modules from Sparkfun and Arduino Uno R3’s.

He constructed a metal box that intercepted the cable from the main switchbox, mounting one BlueSMiRF and Uno into it. Upon learning that the switchbox sends 12V AC signals over three individual status wires, he half-wave rectified the wires and divided their voltages so that the Uno wouldn’t fry. Instead, it determined which status wire that had active voltage. and sent a “g(reen)”, “y(ellow)”, or “r(ed)” signal continuously via Bluetooth. On the receiving end, [A Raymond] gutted the sign and mounted the other BlueSMiRF and Uno into it along with some green, yellow, and red LEDs. The LEDs light up in response to the corresponding Bluetooth signal.

The result is a warning sign that is always up-to-date with the switchbox’s status. We’ve covered projects using Bluetooth before, from plush birds to cameras- [A Raymond's] wireless sign is in good company. He notes that it’s “missing” a high pitched whining noise when the “Danger” lights are on. If he decides to add an accompanying (annoying) sound, he couldn’t go wrong with something like this. Regardless, we’re sure [A Raymond] is happy that he no longer has to go back and forth between floors before he can use the laser.

Cheap keyboards never come with extra buttons, and for [Pengu MC] this was simply unacceptable. Rather than go out and buy a nice keyboard, a microcontroller was found in the parts drawer and put to work building this USB multimedia button human interface device that has the added bonus of looking like an old-school Walkman.

The functions that [Pengu MC] wants don’t require their own drivers. All of the buttons on this device are part of the USB standard for keyboards: reverse, forward, play/pause, and volume. This simplifies the software side quite a bit, but [Pengu MC] still wrote his own HID descriptors, tied all of the buttons to the microcontroller, and put it in a custom-printed enclosure.

If you’re looking to build your own similar device, the Arduino Leonardo, Micro, or Due have this functionality built in, since the USB controller is integrated on the chip with everything else. Some of the older Arduinos can be programmed to do the same thing as well! And, with any of these projects, you can emulate any keypress that is available, not just the multimedia buttons.

A few days ago we saw what would have been a killer Kickstarter a few years ago. It was the smallest conceivable ATtiny85 microcontroller board, with resistors, diodes, a USB connector, and eight pins for plugging into a breadboard. It’s a shame this design wasn’t around for the great Arduino Minification of Kickstarter in late 2011; it would have easily netted a few hundred thousand dollars, a TED talk, and a TechCrunch biopic.

[AtomSoftTech] has thrown his gauntlet down and created an even smaller ‘tiny85 board. it measures 0.4in by 0.3in, including the passives, reset switch, and USB connector. To put that in perspective, the PDIP package of the ‘tiny85 measures 0.4 x 0.4. How is [Atom] getting away with this? Cheating, splitting the circuit onto two stacked boards, or knowing the right components, depending on how you look at it.

[Atom] is using a few interesting components in this build. The USB connector is a surface mount vertical part, making the USB cord stick out the top of this uC board. The reset button is extremely small as well, sticking out of the interior layer of the PCB sandwich.

[AtomSoft] has the project up on OSH Park ($1.55 for three. How cool is that?), and we assume he’ll be selling the official World’s Smallest Arduino-compatible board at Tindie in time.

It’s exciting how much 3D printing has enabled us to produce pretty much any shape for any purpose on the fly. Among the most thoughtful uses for the technology that we’ve seen are the many functioning and often beautiful prosthetics that not only succeed in restoring the use of a limb, but also deliver an air of style and self-expression to the wearer. The immediate nature of the technology allows for models to be designed and produced rapidly at a low-cost, which works excellently for growing children. [Pat Starace’s] Iron Man inspired 3D printed hand and forearm are a perfect example of such personality and expert engineering… with an added dash of hacker flair.

With over twenty years of experience in animatronics behind him, [Starace] expertly concealed all of the mechanical ligaments within the design of his arm, producing a streamline limb with all the nuance of lifelike gesture. It was important that the piece not only work, but give the wearer that appropriate super hero-like feeling while wearing it. He achieves this with all the bells and whistles hidden within the negative space of the forearm, which give the wearer an armory of tricks up their sleeve. Concealed in the plating, [Starace] uses an Arduino and accelerometer to animate different sets of LEDs as triggered by the hand’s position coupled with specific voice commands. Depending on what angle the wrist is bent at, the fingers will either curl into a fist and reveal hidden ‘lasers’ on the back of the hand, or spread open around a pulsing circle of light on the palm when thrust outward.

The project took [Starace] quite a bit of time to print all the individual parts; around two days worth of time. This however is still considered quick in comparison to the custom outfitting and production of traditional prosthetics… not to mention, the traditional stuff wouldn’t have LEDs. This piece has a noble cause, and is an exciting example of how 3D printing is adding a level of heroism to everyday life.

Thank you Julius for pointing out this awesome project to us!

[grassjelly] has been hard at work building a wearable device that uses gestures to control quadcopter motion. The goal of the project is to design a controller that allows the user to intuitively control the motion of a quadcopter. Based on the demonstration video below, we’d say they hit the nail on the head. The controller runs off an Arduino Pro Mini-5v powered by two small coin cell batteries. It contains an accelerometer and an ultrasonic distance sensor.

The controller allows the quadcopter to mimic the orientation of the user’s hand. The user holds their hand out in front of them, parallel to the floor. When the hand is tilted in any direction, the quadcopter copies the motion and will tilt the same way. The amount of pitch and roll is limited by software, likely preventing the user from over-correcting and crashing the machine. The user can also raise or lower their hand to control the altitude of the copter.

[grassjelly] has made all of the code and schematics available via github.

Keeping up with a kickstarter campaign can be quite a task, especially if your project is real (looking at you, Scribble Pen!) and you’re trying to keep up with product fabrication and all the other logistics involved in bringing a product to market. [macetech] are currently in the middle of a campaign themselves and built a loud, bright alert system to notify them of any new kickstarter backers.

The project uses a LED marquee to display the current number of backers, but every time a new backer contributes to the project, a blindingly bright green arrow traffic signal is illuminated and a piezo speaker plays a celebration tune. All of these devices are controlled by an Arduino Yun which, with its built-in Atheros chipset, easily connects to the network and monitors the kickstarter page for changes.

[macetech] used some interesting hardware to get everything to work together. They used a USB-to-RS232 cable with and FTDI chip to drive the LED marquee and a PowerSwitchTail 2 from Adafruit to drive the power-hungry traffic signal. Everything was put together in a presentable way for their workshop and works great! All of the source code is available on their project page, and you can check out their RGB LED Shades kickstarter campaign too.

A recent company move has left [kigster] and his 35 coworkers in a frustrating situation. Their new building only has two single occupancy bathrooms. To make matters worse, the bathrooms are located on two different floors. Heading to one bathroom, finding it occupied, then running upstairs to find the second bathroom also occupied became an all to common and frustrating occurrence at the office.

It was obvious the office needed some sort of bathroom occupancy monitoring system – much like those available on commercial aircraft. [kigster] asked for a budget of about $200 to build such a system. His request was quickly granted it by office management. They must have been on their way to the bathroom at the time.

[kigster] began work on BORAT: Bathroom Occupancy Remote Awareness Technology. The initial problem was detecting bathroom occupancy. The easiest method would be to use door locks with embedded switches, much those used in aircraft. Unfortunately, modifying or changing the locks in a rented office space is a big no-no. Several other human detection systems were suggested and rejected. The final solution was a hybrid. Sonar, Passive Infrared (PIR), and light sensors work in concert to detect if a person is in the bathroom. While we think the final “observer unit” is rather cool looking, we’re sure unsuspecting visitors to the office may be wondering why a two eyed robot is staring at them on the throne.

The display side of the system was easy. The entire system communicates with the venerable nRF24L01+ radio modules, so the display just needed a radio module, an arduino, and a way of displaying bathroom status. Two LED matrices took care of that issue.

We really like this hack. Not only is it a great use of technology to solve a common problem, but it’s also an open source system. BORAT’s source code is available on [kigster's] github.

Want to know more about BORAT? Kigster is answering questions over on his thread in the Arduino subreddit.

If you’re the type who enjoys passing idle time by keeping up with podcasts or listening to web stations but don’t always want to occupy your laptop or tablet, this Arduino based radio player will provide a base station for tunes.

The Web Radio project by [Vassilis Serasidis] outlines in a pleasing amount of detail exactly how to wire up a short list of four modules. These including an Ethernet shield, LCD screen, MP3 decoder, and USB serial converter, with an Arduino Mini in order to bookmark and play fourteen of your favorite channels. His hand-soldered board couples everything into one neatly stacked package. The instructional video shows this off and he even explains how to locate your favorite stations on internet-radio.com and copy their port and IP number directly into an example sketch which is provided for use. If you’ve been wanting to build a self contained radio node for your desk free of extra baggage, this is a no-sweat project for both the hardware savvy and those more oriented with code writing.

If you’re going to build your own radio, it’s always cool to disguise your high-tech creation as something more rustic. Check out this project by [Dominic Buchstaller] for a great example of a vintage radio given a second calling.

Sometimes the best way to learn about a technology is to just build something yourself. That’s what [Dan] did with his DIY optoisolator. The purpose of an optoisolator is to allow two electrical systems to communicate with each other without being electrically connected. Many times this is done to prevent noise from one circuit from bleeding over into another.

[Dan] built his incredibly simple optoisolator using just a toilet paper tube, some aluminum foil, an LED, and a photo cell. The electrical components are mounted inside of the tube and the ends of the tube are sealed with foil. That’s all there is to it. To test the circuit, he configured an Arduino to send PWM signals to the LED inside the tube at various pulse widths. He then measured the resistance on the other side and graphed the resulting data. The result is a curve that shows the LED affects the sensor pretty drastically at first, but then gets less and less effective as the frequency of the signal increases.

[Dan] then had some more fun with his project by testing it on a simple temperature controller circuit. An Arduino reads a temperature sensor and if the temperature rises above a certain value, it turns on a fan to cool the sensor off again. [Dan] first graphed the sensor data with no fan hooked up. He only used ambient air to cool things down. The resulting graph is a pretty smooth curve. Next he hooked the fan up and tried again. This time the graph went all kinds of crazy. Every time the fan turned on, it created a bunch of electrical noise that prevented the Arduino from getting an accurate analog reading of the temperature sensor.

The third test was to remove the motor circuit and move it to its own bread board. The only thing connecting the Arduino circuit to the fan was a wire for the PWM signal and also a common ground. This smoothed out the graph but it was still a bit… lumpy. The final test was to isolate the fan circuit from the temperature sensor and see if it helped the situation. [Dan] hooked up his optoisolator and tried again. This time the graph was nice and smooth, just like the original graph.

While this technology is certainly not new or exciting, it’s always great to see someone learning by doing. What’s more is [Dan] has made all of his schematics and code readily available so others can try the same experiment and learn it for themselves.

Brushless motors are ubiquitous in RC applications and robotics, but are usually driven with low-cost motor controllers that have to be controlled with RC-style PWM signals and don’t allow for much customization. While there are a couple of open-source brushless drivers already available, [neuromancer2701] created his own brushless motor controller on an Arduino shield.

[neuromancer2701]‘s shield is a sensorless design, which means it uses the back-EMF of the motor for feedback rather than hall effect sensors mounted on the motor. It may seem strange to leave those sensors unused but this allows for less expensive sensorless motors to work with the system. It also uses discrete FETs instead of integrated driver ICs, similar to other designs we have covered. Although he is still working on the back-EMF sensing in his firmware, the shield successfully drives a motor in open-loop mode.

The motor controller is commanded over the Arduino’s serial interface, and will support a serial interface to ROS (Robot Operating System) in the future. This shield could be a good alternative to hobby RC controllers for robots that need a customizable open-source motor controller. The PCB design and source code are available on GitHub.