Posts with «wire» label

DIY Wire Bender Gets Wires All Bent Into Shape

It’s been a while since we’ve shown a DIY wire bending machine, and [How To Mechatronics] has come up with an elegant design with easy construction through the use of 3D-printed parts which handle most of the inherent complexity. This one also has a Z-axis so that you can produce 3D wire shapes. And as with all wire bending machines, it’s fun to watch it in action, which you can do in the video below along with seeing the step-by-step construction.

One nice feature is that he’s included a limit switch for automatically positioning the Z-axis when you first turn it on. It also uses a single 12 volt supply for all the motors, and the Arduino that acts as the brains. The 5 volts for the one servo motor is converted from 12 using an LM7805 voltage regulator. He’s also done a nice job packaging the Arduino, stepper motor driver boards, and the discrete components all onto a single custom surface mount PCB.

Wire straightener and feeder

The bender isn’t without some issues though, such as that there’s no automatic method for giving it bending instructions. You can write code for the steps into an Arduino sketch, which is really just a lot of copy and paste, and he’s also provided a manual mode. In manual mode, you give it simple commands from a serial terminal. However, it would be only one step more to get those same commands from a file, or perhaps even convert from G-code or some other format.

Another issue is that the wire straightener puts too much tension on the wire, preventing the feeder from being able to pull the wire along. One solution is to feed it pre-straightened wire, not too much to ask for since it’s really the bending we’re after. But fixing this problem outright could be as simple as changing two parts. For the feeder, the wire is pulled between copper pipe and a flat steel bearing, and we can’t help wondering whether perhaps replacing them with a knurled cylinder and a grooved one would work as the people at [PENSA] did with their DIWire which we wrote about back in 2012. Sadly, the blog entries we linked to no longer work but a search shows that their instructable is still up if you want to check out their feeder parts.

As for the applications, we can think of sculpting, fractal antennas, tracks for marble machines, and really anything which could use a wireframe for its structure. Ideas anyone?

Hack a Day 15 Oct 06:00

Upcycle a Microwave into a Spot Welder

Long-time Maker Matthew Borgatti recently completed work on a homemade spot welder, built from a scrapped microwave and a few other parts.

Read more on MAKE

The post Upcycle a Microwave into a Spot Welder appeared first on Make: DIY Projects, How-Tos, Electronics, Crafts and Ideas for Makers.

DIWire Build Plans Available for Download

We’ve previously posted about DIWire, an Arduino based machine that bends metal wire into 2D or 3D shapes. Now the folks at Pensa have uploaded the bill of materials, code, and models of the custom parts for 3D printing so that you can get started building your own CNC wire bending machine… in case one of these is out of your price range.


MAKE » Arduino 21 Jun 17:30
arduino  cnc  wire  wire bending  

A closer looks helps you build your own DiWire Bender

Whether or not you’re actually going to build this CNC wire bender, we think you’ll love getting a closer look at how it’s put together. The team over at PENSA got such a strong response from a look at the original machine that they decided to film a video (embedded after the break) showing how the thing was put together. They’ve also posted a repository with code, bom, etc.

In the image above [Marco] shows off the portion that actually does the bending. It’s designed to mount on the pipe through which the straightened wire is fed. The 3d printed mounting bracket really makes this a lot easier. The assembly provides a place to attach the solenoid which moves a bearing in and out of position. That bearing presses against the wire to do the bending, but must be moved from one side of the wire to the other depending on the direction of the next bend. This is a lot easier to understand after watching the demo video which is also embedded after the break.


Filed under: cnc hacks
Hack a Day 21 Jun 12:01

Arduino-Powered Wire Bending Machine

The DIWire Bender is a rapid prototype machine that bends metal wire to produce 2D or 3D shapes. Wire unwinds from a spool, passes through a series of wheels that straighten it, and then feeds through the bending head, which moves around in 3 dimensions to create the desired bends and curves. Vector files (e.g., Adobe Illustrator files), text files of commands (e.g., feed 50 mm, bend 90° to right…) provide DIWire’s instructions. It’s essentially a 3D printer that describes lines, instead of volumes, in space, and it could be used for anything from prototypes to customized products.

[via Core77]


MAKE » Arduino 03 May 19:00

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