Physical Computing Software For Education That Runs Live, On The Microcontroller

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If you’re planning to get into circuit sculpture one of these days, it would probably be best to start with something small and simple, instead of trying to make a crazy light-up spaceship or something with a lot of curves on the first go. A small form factor doesn’t necessarily mean it can’t also be useful. Why not start by making a small automatic night light?

The circuit itself is quite simple, especially because it uses an Arduino. You could accomplish the same thing with a 555, but that’s going to complicate the circuit sculpture part of things a bit. As long as the ambient light level coming in from the light-dependent resistor is low enough, then the two LEDs will be lit.

We love the frosted acrylic panels that [akshar1101] connected together with what looks like right angle header pins. If you wanted to expose the electronics, localize the light diffusion with a little acrylic cover that slips over the LEDs. Check it out in the demo after the break.

There’s more than one way to build a glowing cuboid night light. The Rubik’s way, for instance.

Just when we think we’ve seen all possible combinations of 3D printing, microcontrollers, and pretty blinkenlights coming together to form DIY clocks, [Mukesh_Sankhla] goes and builds this geometric beauty. It’s kaleidoscopic, it’s mosaic, and it sorta resembles stained glass, but is way cheaper and easier.

The crucial part of the print does two jobs — it combines a plate full of holes for a string of addressable RGB LEDs with the light-dividing walls that turn the LEDs into triangular pixels. [Mukesh] designed digits for a clock that each use ten triangles. You’d need an ESP8266 to run the clock code, or if you’d rather sit and admire the rainbow light show unabated by the passing of time, just use an Arduino Uno or something similar.

Most of the aesthetic magic here is in the printed pieces and the FastLED library. It has a bunch of really cool animations baked in that look great with this design. Check out the demo video after the break. The audio is really quiet until the very end of the video, so be warned. In our opinion, the audio isn’t necessary to follow along with the build.

The humble clock takes many lovely forms around here, including pop art.

The variety of ways that people find to show the passage of time never ceases to amaze us. Just when you think you’ve seen them all, someone comes up with something new and unusual, like the concentric rings of this automated perpetual calendar.

What we really like about the design that [tomatoskins] came up with is both its simplicity and its mystery. By hiding the mechanism, which is just a 3D-printed internal ring gear attached to the back of each ring, it invites people in to check it out closely and discover more. Doing so reveals that each ring is hanging from a pinion gear on a small stepper motor, which rotates it to the right point once a day or once a month. Most of the clock is made from wood, with the rings themselves made using the same technique that woodturners use to create blanks for turning bowls — or a Death Star. We love the look the method yields, although it could be even cooler with contrasting colors and grains for each segment. And there’s nothing stopping someone from reproducing this with laser-cut parts, or adding rings to display the time too.

Another nice tip in this write up is the trick [tomatoskins] used to label the rings, by transferring laser-printed characters from paper to wood using nothing but water-based polyurethane wood finish. That’s one to file away for another day.

We are continuously inspired by our readers which is why we share what we love, and that inspiration flows both ways. [jetpilot305] connected a Rothult unit to the Arduino IDE in response to Ripping up a Rothult. Consider us flattered. There are several factors at play here. One, the Arduino banner covers a lot of programmable hardware, and it is a powerful tool in a hardware hacker’s belt. Two, someone saw a tool they wanted to control and made it happen. Three, it’s a piece of (minimal) security hardware, but who knows where that can scale. The secure is made accessible.

The Github upload instructions are illustrated, and you know we appreciate documentation. There are a couple of tables for the controller pins and header for your convenience. You will be compiling your sketch in Arduino’s IDE, but uploading through ST-Link across some wires you will have to solder. We are in advanced territory now, but keep this inspiration train going and drop us a tip to share something you make with this miniature deadbolt.

Locks and security are our bread and butter, so enjoy some physical key appreciation and digital lock love.

Bowling is great and all, but the unpredictability of that little ball jump in Skee-Ball is so much more exciting. You can play it straight, or spend a bunch of time perfecting the 100-point shot. And unlike bowling, there’s nothing to reset, because gravity gives you the balls back.

In one of [gcall1979]’s earlier Skee-Ball machines, gravity assisted the scoring mechanism, too: each ball rolls back to the player and lands in a lane labeled with the corresponding score, which is an interesting engineering challenge in its own right. He decided to build automatic scoring into his newest Skee-Ball machine.

At the bottom of each cylinder is an arcade machine coin door switch with a long wire actuator. These had to be mounted so they’re close enough to the hole, but out of the way of the balls.

Each switch is wired up to an Arduino Mega along with four large 7-segments for the score, and a giant 7-segment to show the number of balls played. Whenever the game is reset, a servo drops a door to release the balls, just like a commercial machine.

The arcade switches work pretty well, especially once he bent the wire into hook shape to cover more area. But they do fail once in a while, maybe because the targets are full-size, but the balls are half regulation size. For the next one, [gcall1979] is planning to use IR break-beam targets which ought to work with any size ball. If you prefer bowling, you won’t strike out with break-beam targets there, either.

You really should learn to read Morse code. But if you can’t — or even if you can, and just want a break — you can always get a computer to do it. For example, [jmharvey1] has a decoder that runs on a cheap Bluepill dev board.

The device uses a touchscreen and a few common components. The whole thing cost about $16. You can see it at work along with a description of the project in the video below.

The code uses the Arduino-style setup for the Blue pill — something we’ve talked about before. As for the decoding method, the software employs the Goertzel algorithm which is akin to a single frequency Fourier transform. That is, while a full transform gives you information about the frequency component of a signal across a wide range, the Goertzel algorithm probes the signal for one or a small number of distinct frequencies.

The decoder table looks confusing at first until you realize that each “decode” value consists of a 1 as a start bit followed by a 1 for a dash and a zero for a dot. All bits to the left of the start bit don’t count. So an “E” codes as 02 hex — a start bit followed by a single zero or dot. A “C” is 1A hex (1 + -.-.). Once you find the matching code, you apply the same index to another table to look up the actual letter or string of letters.

If you buy a Bluepill to make one of these, you might as well get two and build something to send code, too.

There was a time when building realistic simulations of vehicles was the stuff of NASA and big corporations. Today, many people have sophisticated virtual cockpits or race cars that they use with high-resolution screens or even virtual reality gear. If you think about it, a virtual car isn’t that hard to pull off. All you really need is a steering wheel, a few pedals, and a gear shifter. Sure, you can build fans to simulate the wind and put haptics in your seat, but really the input devices alone get you most of the way there. [Oli] decided he wanted a quick and easy USB gear shifter so he took a trip to the hardware store, picked up an arcade joystick, and tied it all together with an Arduino Leonardo. The finished product that you can see in the video below cost about $30 and took less than six hours to build.

The Leonardo, of course, has the ability to act like a USB human interface device (HID) so it can emulate a mouse or a keyboard or a joystick. That comes in handy for this project, as you would expect. The computer simply has to read the four joystick buttons and then decide which gear matches which buttons. For example up and to the left is first gear, while 4th gear is only the down button depressed. A custom-cut wooden shifter plate gives you the typical H pattern you expect from a stick shift.

Of course, the joystick doesn’t have a long handle like a true stick shift, so [Oli] added some extensions. In addition, a real shifter doesn’t require you to hold it in position as a joystick would. To rectify this, the shifter plate has magnets that grab the stick and hold it. They aren’t strong enough that you can’t move the stick, but they are strong enough to keep it from moving on its own.

We noticed that the design doesn’t allow for a clutch, so it isn’t quite the same as driving a real stick. However, [Oli] mentions several upgrades he has in mind and a clutch is one of them. Some haptics would be a cool addition so could feel the gears grind if you didn’t do the shift correctly.

The last shifter we saw like this was 3D printed. It is getting harder to find a car in the US with a manual transmission, but [Kristina Panos] is definitely a fan.

Watching the advancement of technology is interesting enough by looking at improved specifications for various components as the years go by. But clock speeds, memory size, and power consumption are all fairly intangible compared to actual implementation of modern technology when compared to days of yore. For example, this $40 microcontroller can do what a video game console was able to do in the 80s for a tenth of the (inflation adjusted) price.

The NESDUE is an emulator for NES games which runs completely on an Arduino Due. The Arduino does have some limitations that have to be worked around to get the Nintendo to work, though. For one, it needs to be overclocked to be playable and it also needs a workaround to get past the memory limit of 96 kB of RAM. From there, a small screen is wired up along with a controller (from a Super Nintendo) and the gaming can begin.

This is an impressive feat for an Arduino platform to accomplish, especially with the amount of memory tweaking that has to happen. This might be the most advanced gaming system available that runs everything on an Arduino, right up there with the Arduinocade which can provide an arcade-like experience straight from the Arduino as well.

It is pretty well-known that I’m not a big fan of the Arduino infrastructure. Granted, these days you have more options with the pro IDE and Platform IO, for example. But the original IDE always gives me heartburn. I realized just how much heartburn the other day when I wanted to something very simple: increase the receive buffer on an ATmega32 serial port. The solution I arrived at might help you do some other things, so even if you don’t need that exact feature, you still might find it useful to see what I did.

Following this experience I am genuinely torn. On the one hand, I despise the lackluster editor for hiding too much detail from me and providing little in the way of useful tools. On the other hand, I was impressed with how extensible it was if you can dig out the details of how it works internally.

First, you might wonder why I use the IDE. The short answer is I don’t. But when you produce things for other people to use, you almost can’t ignore it. No matter how you craft your personal environment, the minute your code hits the Internet, someone will try to use it in the IDE. A while back I’d written about the $4 Z80 computer by [Just4Fun]. I rarely have time to build things I write about, but I really wanted to try this little computer. The parts sat partially assembled for a while and then a PCB came out for it. I got the PCB and — you guessed it — it sat some more, partially assembled. But I finally found time to finish it and had CP/M booted up.

The only problem was there were not many good options for transferring data back and forth to the PC. It looked like the best bet was to do Intel hex files and transfer them copy and paste across the terminal. I wanted better, and that sent me down a Saturday morning rabbit hole. What I ended up with is a way to make your own menus in the Arduino IDE to set compiler options based on the target hardware for the project. It’s a trick worth knowing as it will come in handy beyond this single problem.

The Issue: Arduino Serial Buffer Size Limit

I won’t bore you with the details about getting the board to work since you will only care if you have one. Details are available in a discussion on Hackaday.io, if you really want to follow it. But the upshot was that for XModem transfers, [Just4Fun] felt like the default Arduino serial buffer wasn’t big enough to be reliable. It did seem to work with the default 64-byte buffer, but XModem sends more data than that and it would be easy to imagine it getting overrun.

How hard can it be to update the buffer? In one way, it is trivial. In another way, it is very difficult because the tools want to help you so badly.

Tool Chain

The little computer project uses a real Z80 chip and uses an ATMega32A for almost all the support functions. It generates the clock, acts like a serial port, acts like a disk drive, and so on. However, the ATMega32 doesn’t directly have Arduino IDE support so you have to install a toolchain for it. The project called for MightyCore so that’s what I used.

The libraries for hardware serial were all set up using #define statements to allow you to adjust the buffer sizes. By default, if you haven’t set up anything, you get a default based on the amount of RAM your processor provides:

#if !defined(SERIAL_TX_BUFFER_SIZE)
#if ((RAMEND - RAMSTART) < 1023)
#define SERIAL_TX_BUFFER_SIZE 16
#else
#define SERIAL_TX_BUFFER_SIZE 64
#endif
#endif
#if !defined(SERIAL_RX_BUFFER_SIZE)
#if ((RAMEND - RAMSTART) < 1023)
#define SERIAL_RX_BUFFER_SIZE 16
#else
#define SERIAL_RX_BUFFER_SIZE 64
#endif
#endif

Making the Change

So this is easy, right? Just define those symbols before HardwareSerial.h loads. Uh oh. That file is loaded by Arduino.h. The IDE wants to add that to your program and it forces it to be first. There seems to be some IDE versions that check if you already included it so they don’t include it twice, but version 1.8.5 didn’t seem to do that. Maybe I can add some options in the preferences to pass to the compiler. Nope. Not via the IDE, anyway.

Not that I didn’t try a lot of things. It was tempting, of course, to simply change the core libraries. But that’s bad. You might want the defaults later. If you update the tool chain, you’ll lose your updates. I wanted to avoid that. Some people on the Internet suggested making a copy of the platform files and modifying those. Still not ideal.

Test Your Assumptions With Custom Error Reporting

I could tell things I tried were not working because I would put #if statements and #error statements temporarily in HardwareSerial.cpp. For example:

#if SERIAL_RX_BUFFER_SIZE==256
#error 256
#endif

Now if a compile causes an error 256, I know I was able to set the size. If not, then the system was resisting my changes.

Compromise: Adding Menu Options At the Board Level

I really wanted a way to make a change just in my project and set the serial buffer sizes. I failed at that. What I did do was make a modification to the boards.txt provided by Mighty Core. Yes, I will have to watch for upgrades overwriting my changes, but they are simple and it will be obvious that it is missing.

The reason it will be obvious is that I created a menu for the IDE that only appears when using ATMega32 for Mighty Core. This menu lets you select a few preset buffer sizes.

There were three parts to making this work:

1. You have to tell the IDE you have a menu item and what it looks like.
2. The new item needs to set some compiler options.
3. Because the existing system also sets some compiler options, you have to make sure not to clobber them.

The first part is easy. The boards.txt file was (for me) in ~/.arduino15/packages/MightyCore/hardware/avr/2.0.5/boards.txt. Near the top there’s a list of menu keys and I added mine to the end:

# Menu options
menu.clock=Clock
menu.BOD=BOD
menu.LTO=Compiler LTO
menu.variant=Variant
menu.pinout=Pinout
menu.bootloader=Bootloader
menu.SerialBuf=Serial Port Buffers (RX/TX)

Next, I moved down the file and added my menu before the existing LTO menu option for the ATMega32:

32.menu.SerialBuf.disabled=Default
32.menu.SerialBuf.disabled.compilerSB.c.extra_flags=
32.menu.SerialBuf.disabled.compilerSB.cpp.extra_flags=

32.menu.SerialBuf.SB64=64/64
32.menu.SerialBuf.SB64.compilerSB.c.extra_flags=-DSERIAL_RX_BUFFER_SIZE=64 -DSERIAL_TX_BUFFER_SIZE=64
32.menu.SerialBuf.SB64.compilerSB.cpp.extra_flags=-DSERIAL_RX_BUFFER_SIZE=64 -DSERIAL_TX_BUFFER_SIZE=64

32.menu.SerialBuf.SB128=128/128
32.menu.SerialBuf.SB128.compilerSB.c.extra_flags=-DSERIAL_RX_BUFFER_SIZE=128 -DSERIAL_TX_BUFFER_SIZE=128
32.menu.SerialBuf.SB128.compilerSB.cpp.extra_flags=-DSERIAL_RX_BUFFER_SIZE=128 -DSERIAL_TX_BUFFER_SIZE=128

32.menu.SerialBuf.SB12864=128/64
32.menu.SerialBuf.SB12864.compilerSB.c.extra_flags=-DSERIAL_RX_BUFFER_SIZE=128 -DSERIAL_TX_BUFFER_SIZE=64
32.menu.SerialBuf.SB12864.compilerSB.cpp.extra_flags=-DSERIAL_RX_BUFFER_SIZE=128 -DSERIAL_TX_BUFFER_SIZE=64

32.menu.SerialBuf.SB256=256/256
32.menu.SerialBuf.SB256.compilerSB.c.extra_flags=-DSERIAL_RX_BUFFER_SIZE=256 -DSERIAL_TX_BUFFER_SIZE=256
32.menu.SerialBuf.SB256.compilerSB.cpp.extra_flags=-DSERIAL_RX_BUFFER_SIZE=256 -DSERIAL_TX_BUFFER_SIZE=256

32.menu.SerialBuf.SB25664=256/64
32.menu.SerialBuf.SB25664.compilerSB.c.extra_flags=-DSERIAL_RX_BUFFER_SIZE=256 -DSERIAL_TX_BUFFER_SIZE=64
32.menu.SerialBuf.SB25664.compilerSB.cpp.extra_flags=-DSERIAL_RX_BUFFER_SIZE=256 -DSERIAL_TX_BUFFER_SIZE=64

32.menu.SerialBuf.SB25632=256/32
32.menu.SerialBuf.SB25632.compilerSB.c.extra_flags=-DSERIAL_RX_BUFFER_SIZE=256 -DSERIAL_TX_BUFFER_SIZE=32
32.menu.SerialBuf.SB25632.compilerSB.cpp.extra_flags=-DSERIAL_RX_BUFFER_SIZE=256 -DSERIAL_TX_BUFFER_SIZE=32

Menu Structure

You can see that the 32.menu object groups all the items together for this processor. The next part is our menu key (SerialBuf). After that is a unique key for each memory item. It is important that you don’t reuse these. So, for example, if you have two SB64 keys only one is going to work.

If you stop at that key and put an equal sign you can assign the menu item the text you want to display. For example “Default” or “64/64.” You can also extend the key with a property and that property will be set if the option is active.

So, for example, if you select 256/256 then the compilerSB.c.extra_flags property will get set. I made that name up, by the way, and you’ll see why in a minute.

Peaceful Coexistence

There is no property called compilerSB.c.extra_flags. The correct property is compiler.c.extra_flags. However, the Mighty Core LTO option uses the same key. That’s why it was important that the new menu appears first and also that it sets a fake property. Then the LTO code needs a slight modification:

# Compiler link time optimization
32.menu.LTO.Os=LTO disabled
32.menu.LTO.Os.compiler.c.extra_flags={compilerSB.c.extra_flags}
32.menu.LTO.Os.compiler.c.elf.extra_flags=
32.menu.LTO.Os.compiler.cpp.extra_flags={compilerSB.cpp.extra_flags}
32.menu.LTO.Os.ltoarcmd=avr-ar

32.menu.LTO.Os_flto=LTO enabled
32.menu.LTO.Os_flto.compiler.c.extra_flags={compilerSB.c.extra_flags} -Wextra -flto -g
32.menu.LTO.Os_flto.compiler.c.elf.extra_flags=-w -flto -g
32.menu.LTO.Os_flto.compiler.cpp.extra_flags={compilerSB.cpp.extra_flags} -Wextra -flto -g
32.menu.LTO.Os_flto.ltoarcmd=avr-gcc-ar

The big change is that each set of flags adds to whatever the new menu set in its custom property. This way, all the flags get put into the correct property, compiler.c.extra_flags.

I set up error traps to catch all the cases to make sure they were being set right. In addition, after removing those traps, I could see my memory usage go up accordingly.

Customize

Of course, you can modify the parameters if you want something different. You could also use this trick to set other parameters before the Arduino.h file takes over. There’s some documentation about how to set up the platform definitions, including boards.txt.

It would have probably been better for me to make a custom boards.txt file with the same information in it but then I’d need to take the rest of Mighty Core with me. Instead, I just keep a copy of the file called boards.txt.custom and if my menu disappears, I just have to compare that file with the boards.txt file to see what changed.

Of course, if you don’t have to support people using the IDE, maybe just give it up. The Pro IDE is better, even if it does have some shortcomings. Plus there’s always Platform.io.