We start this week with very sad news indeed. You may have heard about the horrific fire on the dive boat Conception off Santa Cruz Island last week, which claimed 33 lives. Sadly, we lost one of our own in the tragedy: Dan Garcia, author of the wildly popular FastLED library. Dan, 46, was an Apple engineer who lived in Berkley; his partner Yulia Krashennaya died with him. Our community owes Dan a lot for the work he put into FastLED over the last seven years, as many an addressable LED is being driven by his code today. Maybe this would be a good chance to build a project that uses FastLED and add a little light to the world, courtesy of Dan.

In happier news, the biggest party of the hardware hacking year is rapidly approaching. That’s right, the 2019 Hackaday Superconference will be upon us before you know it. Rumor has it that there aren’t that many tickets left, and we haven’t even announced the slate of talks yet. That’s likely to clean out the remaining stock pretty darn quickly. Are you seriously prepared to miss this? It seems like a big mistake to us, so why don’t you hop over and secure your spot before you’re crying into your Club-Mate and wondering what all the cool kids will be doing in November.

Of course one of the highlights of Superconference is the announcement of the Hackaday Prize winner. And while we naturally think our Prize is the best contest, that doesn’t mean there aren’t others worth entering. MyMiniFactory, the online 3D-printing community, is currently running a “Design with Arduino” competition that should be right up the alley of Hackaday readers. The goal is simple: submit a 3D-printed design that incorporates Arduino or other electronics. That’s it! Entries are accepted through September 16, so you’ve still got plenty of time.

Sometimes you see something that just floors you. Check out this tiny ESP32 board. It doesn’t just plug into a USB port – it fits completely inside a standard USB Type A jack. The four-layer board sports an ESP32, FTDI chip, voltage regulator, an LED and a ceramic antenna for WiFi and Bluetooth. Why would you want such a thing? Why wouldn’t you! The board is coming soon on CrowdSupply, so we hope to see projects using this start showing up in the tipline soon.

Here’s a “why didn’t I think of that?” bench tip that just struck us as brilliant. Ever had to probe a board to trace signal paths? It’s a common enough task for reverse engineering and repairs, but with increasingly dense boards, probing a massive number of traces is just too much of a chore. Hackaday superfriend Mike Harrison from “mikeselectricstuff” makes the chore easier with a brush made from fine stainless wires crimped into a ring terminal. Attached to one probe of a multimeter, the brush covers much more of the board at a time, finding the general area where your trace of interest ends up. Once you’re in the neighborhood you can drop back to probing one pad at a time. Genius! We’d imagine a decent brush could also be made from a bit of coax braid too.

Another shop tip to wrap up this week, this one for woodworkers and metalworkers alike. Raw materials are expensive, and getting the most bang for your buck is often a matter of carefully laying out parts on sheet goods to minimize waste. Doing this manually can be a real test of your spatial relations skills, so why not automate it with this cut list optimizer? The app will overlay parts onto user-defined rectangles and snuggle them together to minimize waste. The program takes any units, can account for material lost to kerfs, and will even respect grain direction if needed. It’s built for wood, but it should prove useful for sheet metal on a plasma cutter, acrylic on a laser, or even PCBs on a panel.

If you treat your Pi as a wearable or a tablet, you will already have a battery. If you treat your Pi as a desktop you will already have a plug-in power supply, but how about if you live where mains power is unreliable? Like [jwhart1], you may consider building an uninterruptible power supply into a USB cable. UPSs became a staple of office workers when one-too-many IT headaches were traced back to power outages. The idea is that a battery will keep your computer running while the power gets its legs back. In the case of a commercial UPS, most generate an AC waveform which your computer’s power supply converts it back to DC, but if you can create the right DC voltage right to the board, you skip the inverting and converting steps.

Cheap batteries develop a memory if they’re drained often, but if you have enough space consider supercapacitors which can take that abuse. They have a lower energy density rating than lithium batteries, but that should not be an issue for short power losses. According to [jwhart1], this quick-and-dirty approach will power a full-sized Pi, keyboard, and mouse for over a minute. If power is restored, you get to keep on trucking. If your power doesn’t come back, you have time to save your work and shut down. Spending an afternoon on a power cable could save a weekend’s worth of work, not a bad time-gamble.

We see what a supercap UPS looks like, but what about one built into a lightbulb or a feature-rich programmable UPS?

Imagine for a moment that you’ve been tasked with developing a device for interfacing with a global network of interconnected devices. Would you purposely design a spring-loaded dial that can do nothing but switch a single set of contacts on and off from 1 to 10 times? What kind of crazy world would we have to live in where something like that was the pinnacle of technology?

Obviously, such a world once existed, and now that we’ve rolled the calendar ahead a half-century or so, both our networks and our interfaces have gotten more complex, if arguably better. But [Jan Derogee] thinks a step backward is on order, and so he built this rotary phone web browser. The idea is simple: pick up the handset and dial the IP address of the server you want to connect to. DNS? Bah, who needs it?

Of course there is the teensy issue that most websites can’t be directly accessed via IP address anymore, but fear not – [Jan] has an incredibly obfuscated solution to that. It relies on the fact that many numbers sound like common phrases when sounded out in Chinese, so there end up being a lot of websites that have number-based URLs. He provides an example using the number 517, which sounds a bit like “I want to eat,” to access the Chinese website of McDonald’s. How the number seven sounding like both “eat” and “wife” is resolved is left as an exercise to the reader.

And here we thought [Jan]’s rotary number pad was of questionable value. Still, we appreciate this build, and putting old phones back into service in any capacity is always appreciated.

Historically, getting files on to a microcontroller device was a fraught process. You might have found yourself placing image data manually into arrays in code, or perhaps repeatedly swapping SD cards in and out. For select Arduino boards, that’s no longer a problem – thanks to the new TinyUSB library from Adafruit (Youtube link, embedded below).

The library is available on Github, and is compatible with SAMD21 and SAMD51 boards, as well as Nordic’s NRF52840. It allows the Arduino board to appear as a USB drive, and files can simply be dragged and dropped into place. The library can set up to use SPI flash, SD cards, or even internal chip memory as the storage medium.

Potential applications include images, audio files, fonts, or even configuration files. Future plans include porting the TinyUSB library to the ESP32-S2 as well. Being able to drag a settings file straight on to a board could make getting WiFi boards online much less of a hassle.

We’ve seen other nifty USB libraries before, VUSB is a great option if you need USB on your AVR microcontroller. Video after the break.

When you build one-off projects for yourself, if it doesn’t work right the first time, it’s a nuisance. You go back to the bench, rework it, and move on with life. The equation changes considerably when you’re building things to sell to someone. Once you take money for your thing, you have to support it, and anything that goes out the door busted is money out of your pocket.

[Brian Lough] ran into this fact of life recently when the widget he sells on Tindie became popular enough that he landed an order for 100 units. Not willing to cut corners on testing but also not interested in spending days on the task, he built this automated test jig to handle the job for him. The widget in question is the “Power BLough-R”, a USB pass-through device that strips the 5-volt from the line while letting the data come through; it’s useful for preventing 3D-printers from being backfed when connected to Octoprint. The tester is very much a tactical build, with a Nano in a breakout board wired to a couple of USB connectors. When the widget is connected to the tester, a complete series of checks make sure that there are no wiring errors, and the results are logged to the serial console. [Brian] now has complete confidence that each unit works before going out the door, and what’s more, the tester shaved almost a minute off each manual test. Check in out in action in the video below.

We’ve featured quite a few of [Brian]’s projects before. You may remember his Tetris-themed YouTube subscriber counter, or his seven-segment shoelace display.

[via r/Arduino]

[Paul] has put together an insanely small yet powerful tracker for monitoring all the things. The USB TinyTracker is a device that packages a 48MHz processor, 2G modem, GPS receiver, 9DOF motion sensor, barometer, microphone, and micro-SD slot for data storage. He managed to get it all to fit into a USB thumb drive enclosure, meaning that you can program it however you want in the Arduino IDE, then plug it into any USB port and let it run. This enables things like remote monitoring, asset tracking, and all kinds of spy-like activity.

One of the most unusual aspects of his project, though, is this line: “Everything came together very nicely and the height of parts and PCBs is exactly as I planned.” [Paul] had picked out an enclosure that was only supposed to fit a single PCB, but with some careful calculations, and picky component selection, he managed to fit everything onto two 2-layer boards that snap together with a connector and fit inside the enclosure.

We’ve followed [Paul’s] progress on this project with an earlier iteration of his GSM GPS Tracker, which used a Teensy and fit snugly into a handlebar, but this one is much more versatile.

[DastardlyLabs] saw a video about converting a PS/2 keyboard to Bluetooth and realized he didn’t have any PS/2 keyboards anymore. So he pulled the same trick with a USB keyboard. Along the way, he made three videos explaining how it all works.

The project uses a stock DuinoFun USB mini host shield with a modification to allow it to work on 5V. An Arduino mini pro provides the brains. A FT-232 USB to serial board is used to program the Arduino. A standard Bluetooth module has to have HID firmware installed. [Dastardly] makes a homemade daughterboard–er, shield–to connect it to the Arduino.

The result is a nice little sandwich with a USB plug, a Bluetooth antenna, and some pins for reprogramming if necessary. Resist the urge to solder the Bluetooth board in–since it talks on the same port as the Arduino uses for programming, you’ll have to remove it before uploading new code.

If you need help reprogramming the HC-05 Bluetooth module, we’ve covered that before. This project drew inspiration from [Evan’s] similar project for PS/2 keyboards.

[Aleksejs Mirnijs] needed a tool to accurately measure the power consumption of his Raspberry Pi and Arduino projects, which is an important parameter for dimensioning adequate power supplies and battery packs. Since most SBC projects require a USB hub anyway, he designed a smart, WiFi-enabled 4-port USB hub that is also a power meter – his entry for this year’s Hackaday Prize.

[Aleksejs’s] design is based on the FE1.1s 4-port USB 2.0 hub controller, with two additional ports for charging. Each port features an LT6106 current sensor and a power MOSFET to individually switch devices on and off as required. An Atmega32L monitors the bus voltage and current draw, switches the ports and talks to an ESP8266 module for WiFi connectivity. The supercharged hub also features a display, which lets you read the measured current and power consumption at a glance.

Unlike most cheap hubs out there, [Aleksejs’s] hub has a properly designed power path. If an external power supply is present, an onboard buck converter actively regulates the bus voltage while a power path controller safely disconnects the host’s power line. Although the first prototype is are already up and running, this project is still under heavy development. We’re curious to see the announced updates, which include a 2.2″ touchscreen and a 3D-printable enclosure.

There are a ton of applications that we use that can benefit from keyboard shortcuts, and we use ’em religiously. Indeed, there are some tasks that we do so often that they warrant their own physical button. And the only thing cooler than custom keyboards are custom keyboards that you’ve made yourself.

Which brings us to [Dan]’s four-button Cherry MX USB keypad. It’s not really all that much more than four keyswitch footprints and an AVR ATmega32u4, but that plus some software is all you really need. He programs the Arduino bootloader into the chip, and then he’s using the Arduino Leonardo keyboard libraries. Bam! Check out the video below.

We see this design much more as a demo or collection of building-blocks than necessarily a one-size-fits-all solution. You might need five buttons, or want a different layout, or… It’s all open-source, so go nuts. And you’re not limited to key-clicks either — mouse buttons or even multiple scripted actions are within easy reach.

Building a special-function USB keypad or gaming device used to be hard work. But today between hardware and software design availability, it’s child’s play. Whether you need a footboard, a single-handed chording keyboard, or even just to update an old typewriter, the ability to control the input device that we use for eight hours per day is liberating. Experiment!

Primary image

Otto was inspired by another robot instructable BoB the BiPed and programmed using code from another open source biped robot called Zowi.

CC-BY-SA

Otto's differences are in the assembled size (11cm x 7cm x12cm), cleaner integration of components and expressions.

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