Posts with «spot» label

Gorgeous Battery Welder Hits The Spot

Raise you’re hand if you’ve ever soldered directly to a battery even though you know better. We’ve all been there. Sometimes we get away with it when we have a small pack and don’t care about longevity. But when [Robert Dunn] needed to build a battery pack out of about 120 Lithium Ion cells, he knew that he had to do it The Right Way and use a battery spot welder. Of course, buying one is too simple for a hacker like [Robert]. And so it was that he decided to Build a Spot Welder from an old Microwave Oven and way too much mahogany, which you can view below the break.

Spot Welding leaves two familiar divots in the attached tab, which can be soldered or welded as need.

For the unfamiliar, a battery spot welder is the magical device that attaches tabs to rechargeable batteries. You’ll notice that all battery packs with cylindrical cells have a tab with two small dimples. These dimples are where high amperage electricity quickly heats the battery terminal and the tab until they’re red hot, welding them together. The operation is done and over in less than a second, well before any heat damage can be done. The tab can then be soldered to or spot welded to another cell.

One of the most critical parts of spot welding batteries is timing. While [Robert Dunn] admits that a 555 timer or even just a manual switch and relay could have done the job, he opted for an Arduino Uno with a 4 character 7 segment LED display that shows the welding time in milliseconds. A 3d printed trigger and welder handle wrap up the hardware nicely.

The build is topped off by a custom mahogany enclosure that is quite a bit overdone. But if one has the wood, the time, the tools and skills (and a YouTube channel perhaps?) there’s no reason not to put in the extra effort! [Robert]’s resulting build is almost too nice, but it’ll certainly get the job done.

Of course, spot welders are almost standard fare here at Hackaday, and we’ve covered The Good, The Bad, and The Solar. Do you have a battery welder project that deserves a spot in Hackaday’s rotation? By all means, send it over to the Tip Line!

DIY Baby MIT Cheetah Robot

3D printers have become a staple in most makerspaces these days, enabling hackers to rapidly produce simple mechanical prototypes without the need for a dedicated machine shop. We’ve seen many creative 3D designs here on Hackaday and [jegatheesan.soundarapandian’s] Baby MIT Cheetah Robot is no exception. You’ve undoubtedly seen MIT’s cheetah robot. Well, [jegatheesan’s] hack takes a personal spin on the cheetah robot and his results are pretty cool.

The body of the robot is 3D printed making it easy to customize the design and replace broken parts as you go. The legs are designed in a five-bar linkage with two servo motors controlling each of the four legs. An additional servo motor is used to rotate an HC-SR04, a popular ultrasonic distance sensor, used in the autonomous mode’s obstacle avoidance mechanism. The robot can also be controlled over Bluetooth using an app [jegatheesan] developed in MIT App Inventor.

Overall, the mechanics could use a bit of work — [jegatheesan’s] baby cheetah probably won’t outpace MIT’s robot any time soon — but it’s a cool hack and we’re looking forward to a version 3. Maybe the cheetah would make a cool companion bot?