The team at the Berlin-based Studio HILO has been working on ideas and tools around developing a more open approach to small-scale textile production environments. Leveraging open-source platforms and tools, the team has come up with a simple open hardware spinning machine that can be used for interactive yarn production, right on the desktop. The frame is built with 3030 profile aluminium extrusions, with a handful of 3D printed, and a smidge of laser cut parts. Motion is thanks to, you guessed it, NEMA 17 stepper motors and the once ubiquitous Arduino Mega 2560 plus RAMPS 1.4 combination that many people will be very familiar with.

The project really shines on the documentation side of things, with the project GitLab positively dripping with well-organised information. One minor niggle is that you’ll need access to a polyjet or very accurate multi-material 3D printer to run off the drive wheel and the associated trailing wheel. We’re sure there’s a simple enough way to do it without those tools, for those sufficiently motivated.

We liked the use of Arduino for the firmware, keeping things simple, and in the same vein, Processing for the user interface. That makes sending values from the on-screen slider controls over the USB a piece of cake. Processing doesn’t seem to pop up on these pages too often, which is a shame as it’s a great tool to have at one’s disposal. On the subject of the user interface, it looks like for now only basic parameters can be tweaked on the fly, with some more subtle parameters needing fixing at firmware compilation time. With a bit more time, we’re sure the project will flesh out a bit more, and that area will be improved.

Of course, if you only have raw fibers, that are not appropriately aligned, you need a carder, like this one maybe?

Thanks [Daniel] for the tip!

What’s your secret evil plan? Are you looking for world domination by building a machine that can truly replicate itself? Or are you just tired of winding motor rotors and other coils by hand? Either way, this automated coil winder is something you’re probably going to need.

We jest in part, but it’s true that closing the loop on self-replicating machines means being able to make things like motors. And for either brushed or brushless motors, that means turning spools of wire into coils of some sort. [Mr Innovative]’s winder uses a 3D-printed tube to spin magnet wire around a rotor core. A stepper motor turns the spinner arm a specified number of times, pausing at the end so the operator can move the wire to make room for the next loop. The rotor then spins to the next position on its own stepper motor, and the winding continues. That manual step needs attention to make this a fully automated system, and we think the tension of the wire needs to be addressed so the windings are a bit tighter. But it’s still a nice start, and it gives us some ideas for related coil-winding projects.

Of course, not every motor needs wound coils. After all, brushless PCB motors with etched coils are a thing.

[Sholto] hacked together this ultra low-budget spinning display. He calls it a zoetrope, but we think it’s actually an LED based Persistence Of Vision (POV) affair. We’ve seen plenty of POV devices in the past, but this one proves that a hack doesn’t have to be expensive or pretty to work!

The major parts of the POV display were things that [Sholto] had lying around. A couple of candy tins, a simple brushed hobby motor, an Arduino Pro Mini, 7 green LEDs, and an old hall effect sensor were all that were required. Fancy displays might use commercial slip rings to transfer power, but [Sholto] made it work on the cheap!

The two tins provide a base for the display and the negative supply for the Arduino. The tins are soldered together and insulated from the motor, which is hot glued into the lower tin. A paper clip contacts the inside of the lid, making the entire assembly a slip ring for the negative side of the Arduino’s power supply. Some copper braid rubbing on the motor’s metal case forms the positive side.

[Sholto] chose his resistors to slightly overdrive his green LEDs. This makes the display appear brighter in POV use. During normal operation, the LEDs won’t be driven long enough to cause damage. If the software locks up with LEDs on though, all bets are off!

[Sholto] includes software for a pretty darn cool looking “saw wave” demo, and a simple numeric display. With a bit more work this could make a pretty cool POV clock, at least for as long as the motor brushes hold up!

[via Instructables]