A robot to explore the unknown and automate tomorrow’s tasks and the ones after them needs to be extremely versatile. Ideally, it was capable of being any size, any shape, and any functionality, shapeless like water, flexible and smart. For his Hackaday Prize entry, [Alberto] is building such a modular, self-reconfiguring robot: Dtto.

To achieve the highest possible reconfigurability, [Alberto’s] robot is designed to be the building block of a larger, mechanical organism. Inspired by the similar MTRAN III, individual robots feature two actuated hinges that give them flexibility and the ability to move on their own. A coupling mechanism on both ends of the robot allows the little crawlers to self-assemble in various configurations and carry out complex tasks together. They can chain together to form a snake, turn into a wheel and even become four (or more) legged walkers. With six coupling faces on each robot, that allow for connections in four orientations, virtually any topology is possible.

Each robot contains two strong servos for the hinges and three smaller ones for the coupling mechanism. Alignment magnets help the robots to index against each other before a latch locks them in place. The clever mechanism doubles as an ejector, so connections can be undone against the force of the alignment magnets. Most of the electronics, including an Arduino Nano, a Bluetooth and a NRF24L01+ module, are densely mounted inside one end of the robot, while the other end can be used to add additional features, such as a camera module, an accelerometer and more. The following video shows four Dtto robots in a snake configuration crawling through a tube.

An entry in this year’s Hackaday Prize, Dtto is a snake-like robot designed to be modular and self-reconfigurable.

Inspired by Bruce Lee’s famous water quote, Dtto can transform into various shapes by changing the position and connection of its 3D-printed modules. As Hackaday points out, each section of Dtto is a double-hinged joint. When two come together, magnets help them align. A servo-controlled latch solidly docks the sections, which then work in unison. Impressively, it can connect and separate segments autonomously – without any human intervention. Creator Alberto believes the versatility of the bot will enable it to perform rescue missions, explore unknown environments, and operate in space.

The open-source robot consists of an Arduino Nano, a Bluetooth HC-06 module, an NRF2401+ radio transceiver, two SG92R Tower Pro servos for main movement, three Tower Pro SG90 micro servos for coupling, and a WS2812 RGB LED. For its latest iteration, the Maker has made a few design improvements to allot for 25% more internal space, a data bus connecting the two blocks and Tower Pro MG92B motors. Future modules will even include a built-in camera, an ultrasonic sensor, a gyroscope, an accelerometer, and a magnetometer, to name just a few. Until then, you can follow along on its project page and check out a few of its videos below.

For Hackers, rapid prototyping is made easier using basic building blocks such as the Raspberry Pi, Arduino and the huge variety of add on shields for home brew projects. But we don’t see too many real world Industrial applications or machines built using these off-the-shelf electronics. [SlyScience] built The Green Machine – an industrial grade, automated spray painting device to help coat polycarbonate tubes consistently.

The Green Machine is essentially a linear drive that can move a spray gun across a spinning clear tube and coat it evenly with the desired color. These tubes are used as color filters – they slide over standard T5, T8 or T12 fluorescent lamps – and are used in advertising, special effects, films and similar applications. For almost 10 years prior to this machine, the task was done manually. The HPLV (high pressure, low volume) spray gun used for this process needed skilled hands to get consistent results. It was easy to ruin a tube and cleaning them was not possible. [SlyScience] figured things out on the go – teaching himself and figuring out all of the software and hardware pieces of the puzzle. The welded steel frame is about the only “custom” part in this build. Everything else is COTS. Check out the video of The Green Machine in action below, and if you have any tips to help improve the build, chime in with your comments.

Electrospinning is a fascinating process where a high voltage potential is applied between a conductive emitter nozzle and a collector screen. A polymer solution is then slowly dispensed from the nozzle. The repulsion of negative charges in the solution forces fine fibers emanate from the liquid. Those fibers are then rapidly accelerated towards the collector screen by the electric field while being stretched and thinned down to a few hundred nanometers in diameter. The large surface area of the fine fibers lets them dry during their flight towards the collector screen, where they build up to a fine, fabric-like material. We’ve noticed that electrospinning is hoped to enable fully automated manufacturing of wearable textiles in the future.

[Douglas Miller] already has experience cooking up small batches of microscopic fibers. He’s already made carbon nanotubes in his microwave. The next step is turning those nanotubes into materials and fabrics in a low-cost, open source electrospinning machine, his entry for the Hackaday Prize.

As always in fundamental research projects, a whole lot of parameters have to be tuned just right. To speed up the process of finding suitable values for the electric potential, dosing feed rate, emitter to collector plate distance, temperature, and humidity, [Douglas] build his machine with a CNC controlled vertical axis and syringe pump, that can dispense even the smallest amounts of a given solutions accurately. Temperature and humidity control will be added as the project progresses. A host software and GUI allows for easy control of all parameters and will also save and recall presets for different spinning solutions once everything has been dialed in. [Douglas] already ran a few tests, spraying saline solution from an old 3D printer nozzle, and we can soon expect first tests with polymer solutions from the better-suited syringe nozzles he installed.

To keep the build affordable and easy to reproduce for other makers, [Douglas] uses available materials and came up with a few design tricks that could also be applied to other projects. The belt-driven vertical axis is based on PVC pipes, on which a 3D-printed bushing block slides up and down, adjusting the distance between the nozzle and the collector plate. An acrylic door with a safety switch prevents the polymer spray from escaping from the spinning chamber. In the heart of the machine sits an Arduino Uno with a gShield, controlling the stepper motors and talking to the host computer. The 3D-printed syringe pump, a custom design, swings out from the side of the machine to allow for easy refilling. Submerged in mineral oil, which may have been chosen to reduce the risk of overheating and arcing, lies a half-wave series voltage multiplier, cranking up the voltage from an AC power supply to a maximum of 30 kV DC.

Eyedrivomatic uses the same technology utilized for text-to-speech in order to build a motorized wheelchair you can move with your eyes.

Read more on MAKE

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Half of our little corner of the Internet complains about the Arduino, how the pin headers of the Arduino standard don’t make any sense, how the Arduino IDE is rubbish, gives well-reasoned arguments why the Arduino language is hindering the next generation of embedded programmers, and laments the fact that everything is commoditized into Arduino-compatible packages. The other half of our little corner of the Internet uses Microchip PICs.

[Jarrett] is stubborn, and he wants to use a PIC with the distinctive Arduino pin layout. Thus was born PIC-On-The-Go. It’s a PIC18F4520 in the familiar goofy-pin package, made specifically for everyone who just wants to buckle down and get some work done.

This isn’t the only PIC-become-Arduino board out there; the Fubarino is a great board that speaks Arduino, but that doesn’t take advantage of our favorite Arduino shields. Either way, we’re surprised something like [Jarrett]’s project doesn’t exist yet, making it a great entry for The Hackaday Prize.

The 2015 Hackaday Prize is sponsored by:

The last few years have seen an incredible increase in the marketing for home automation devices. Why this tech is just picking up now is something we’ll never understand – home automation systems have been around for decades, mostly in the form of security systems. For his Hackaday Prize entry, [IngGaro] is building an Arduino-based security system that does everything you would expect from a home automation system, from closing the shutters to temperature monitoring.

[IngGaro]’s system is built around a shield for an Arduino Mega. This shield includes connections to an alarm system, a GSM modem, temperature and humidity sensors, an Ethernet module, and IR movement sensors. This Arduino Mega attaches to a control box mounted near the front door that’s loaded up with an LCD, an NFC and RFID reader, and a few buttons to arm and disarm the system.

This project has come a long way since it was featured in last year’s Hackaday Prize. Since then [IngGaro] finally completed the project thanks to a change in the Ethernet library. It’s much more stable now, and has the ability to completely control everything in a house that should be automated. Now all [IngGaro] needs to do is create a cool PCB for the project, but in our opinion you can’t do much better than the mastery of perfboard this project already has.

The 2015 Hackaday Prize is sponsored by: