Posts with «dc» label

Supersize DIY R/C Servos From Windscreen Wipers

We’re all familiar with the experience of buying hobby servos. The market is awash with cheap clones which have inflated specs and poor performance. Even branded servos often fail to deliver, and sometimes you just can’t get the required torque or speed from the small form factor of the typical hobby servo.

Enter [James Bruton] and his DIY RC servo from a windscreen wiper motor. Windscreen wiper motors are cheap as chips, and a classic salvage. The motor shaft is connected to a potentiometer via a pulley and some string, providing the necessary closed-loop feedback. Instead of using the traditional analog circuitry found inside a servo, an Arduino provides the brains. This means PID control can be implemented on the ‘duino, and tuned to get the best response from different load characteristics. There’s also the choice of different interfacing options: though [James]’ Arduino code accepts PWM signals for a drop-in R/C servo replacement, the addition of a microcontroller means many other input signal types and protocols are available. In fact, we recently wrote about serial bus servos and their numerous advantages.

We particularly love this because of the price barrier of industrial servomotors; sure, this kind of solution doesn’t have the precision or torque that off-the-shelf products provide, but would be sufficient for many hacks. Incidentally, this is what inspired one of our favourite open source projects: ODrive, which focuses on harnessing the power of cheap brushless motors for industrial use.

Balancing Robot Needs Innovative Controller and Motor

A self-balancing robot is a great way to get introduced to control theory and robotics in general. The ability for a robot to sense its position and its current set of circumstances and then to make a proportional response to accomplish its goal is key to all robotics. While hobby robots might use cheap servos or brushed motors, for any more advanced balancing robot you might want to reach for a brushless DC motor and a new fully open-source controller.

The main problem with brushless DC motors is that they don’t perform very well at low velocities. To combat this downside, there are a large number of specialized controllers on the market that can help mitigate their behavior. Until now, all of these controllers have been locked down and proprietary. SmoothControl is looking to create a fully open source design for these motors, and they look like they have a pretty good start. The controller is designed to run on the ubiquitous ATmega32U4 with an open source 3-phase driver board. They are currently using these boards with two specific motors but plan to also support more motors as the project grows.

We’ve seen projects before that detail why brushless motors are difficult to deal with, so an open source driver for brushless DC motors that does the work for us seems appealing. There are lots of applications for brushless DC motors outside of robots where a controller like this could be useful as well, such as driving an airplane’s propeller.


Filed under: robots hacks

Tutorial – L298N Dual Motor Controller Modules and Arduino

Learn how to use inexpensive L298N motor control modules to drive DC and stepper motors with Arduino. This is chapter fifty-nine of our huge Arduino tutorial series.

You don’t have to spend a lot of money to control motors with an Arduino or compatible board. After some hunting around we found a neat motor control module based on the L298N H-bridge IC that can allows you to control the speed and direction of two DC motors, or control one bipolar stepper motor with ease.

The L298N H-bridge module can be used with motors that have a voltage of between 5 and 35V DC. With the module used in this tutorial, there is also an onboard 5V regulator, so if your supply voltage is up to 12V you can also source 5V from the board.

So let’s get started!

First we’ll run through the connections, then explain how to control DC motors then a stepper motor. At this point, review the connections on the L298N H-bridge module.

Consider the following image – match the numbers against the list below the image:

  1. DC motor 1 “+” or stepper motor A+
  2. DC motor 1 “-” or stepper motor A-
  3. 12V jumper – remove this if using a supply voltage greater than 12V DC. This enables power to the onboard 5V regulator
  4. Connect your motor supply voltage here, maximum of 35V DC. Remove 12V jumper if >12V DC
  5. GND
  6. 5V output if 12V jumper in place, ideal for powering your Arduino (etc)
  7. DC motor 1 enable jumper. Leave this in place when using a stepper motor. Connect to PWM output for DC motor speed control.
  8. IN1
  9. IN2
  10. IN3
  11. IN4
  12. DC motor 2 enable jumper. Leave this in place when using a stepper motor. Connect to PWM output for DC motor speed control.
  13. DC motor 2 “+” or stepper motor B+
  14. DC motor 2 “-” or stepper motor B-

Controlling DC Motors

To control one or two DC motors is quite easy with the L298N H-bridge module. First connect each motor to the A and B connections on the L298N module. If you’re using two motors for a robot (etc) ensure that the polarity of the motors is the same on both inputs. Otherwise you may need to swap them over when you set both motors to forward and one goes backwards!

Next, connect your power supply – the positive to pin 4 on the module and negative/GND to pin 5. If you supply is up to 12V you can leave in the 12V jumper (point 3 in the image above) and 5V will be available from pin 6 on the module. This can be fed to your Arduino’s 5V pin to power it from the motors’ power supply. Don’t forget to connect Arduino GND to pin 5 on the module as well to complete the circuit.

Now you will need six digital output pins on your Arduino, two of which need to be PWM (pulse-width modulation) pins. PWM pins are denoted by the tilde (“~”) next to the pin number, for example:

Finally, connect the Arduino digital output pins to the driver module. In our example we have two DC motors, so digital pins D9, D8, D7 and D6 will be connected to pins IN1, IN2, IN3 and IN4 respectively. Then connect D10 to module pin 7 (remove the jumper first) and D5 to module pin 12 (again, remove the jumper).

The motor direction is controlled by sending a HIGH or LOW signal to the drive for each motor (or channel). For example for motor one, a HIGH to IN1 and a LOW to IN2 will cause it to turn in one direction, and  a LOW and HIGH will cause it to turn in the other direction.

However the motors will not turn until a HIGH is set to the enable pin (7 for motor one, 12 for motor two). And they can be turned off with a LOW to the same pin(s). However if you need to control the speed of the motors, the PWM signal from the digital pin connected to the enable pin can take care of it.

This is what we’ve done with the DC motor demonstration sketch. Two DC motors and an Arduino Uno are connected as described above, along with an external power supply. Then enter and upload the following sketch:

// connect motor controller pins to Arduino digital pins
// motor one
int enA = 10;
int in1 = 9;
int in2 = 8;
// motor two
int enB = 5;
int in3 = 7;
int in4 = 6;
void setup()
{
  // set all the motor control pins to outputs
  pinMode(enA, OUTPUT);
  pinMode(enB, OUTPUT);
  pinMode(in1, OUTPUT);
  pinMode(in2, OUTPUT);
  pinMode(in3, OUTPUT);
  pinMode(in4, OUTPUT);
}
void demoOne()
{
  // this function will run the motors in both directions at a fixed speed
  // turn on motor A
  digitalWrite(in1, HIGH);
  digitalWrite(in2, LOW);
  // set speed to 200 out of possible range 0~255
  analogWrite(enA, 200);
  // turn on motor B
  digitalWrite(in3, HIGH);
  digitalWrite(in4, LOW);
  // set speed to 200 out of possible range 0~255
  analogWrite(enB, 200);
  delay(2000);
  // now change motor directions
  digitalWrite(in1, LOW);
  digitalWrite(in2, HIGH);  
  digitalWrite(in3, LOW);
  digitalWrite(in4, HIGH); 
  delay(2000);
  // now turn off motors
  digitalWrite(in1, LOW);
  digitalWrite(in2, LOW);  
  digitalWrite(in3, LOW);
  digitalWrite(in4, LOW);
}
void demoTwo()
{
  // this function will run the motors across the range of possible speeds
  // note that maximum speed is determined by the motor itself and the operating voltage
  // the PWM values sent by analogWrite() are fractions of the maximum speed possible 
  // by your hardware
  // turn on motors
  digitalWrite(in1, LOW);
  digitalWrite(in2, HIGH);  
  digitalWrite(in3, LOW);
  digitalWrite(in4, HIGH); 
  // accelerate from zero to maximum speed
  for (int i = 0; i < 256; i++)
  {
    analogWrite(enA, i);
    analogWrite(enB, i);
    delay(20);
  } 
  // decelerate from maximum speed to zero
  for (int i = 255; i >= 0; --i)
  {
    analogWrite(enA, i);
    analogWrite(enB, i);
    delay(20);
  } 
  // now turn off motors
  digitalWrite(in1, LOW);
  digitalWrite(in2, LOW);  
  digitalWrite(in3, LOW);
  digitalWrite(in4, LOW);  
}
void loop()
{
  demoOne();
  delay(1000);
  demoTwo();
  delay(1000);
}

So what’s happening in that sketch? In the function demoOne() we turn the motors on and run them at a PWM value of 200. This is not a speed value, instead power is applied for 200/255 of an amount of time at once.

Then after a moment the motors operate in the reverse direction (see how we changed the HIGHs and LOWs in thedigitalWrite() functions?).

To get an idea of the range of speed possible of your hardware, we run through the entire PWM range in the function demoTwo() which turns the motors on and them runs through PWM values zero to 255 and back to zero with the two for loops.

Finally this is demonstrated in the following video – using our well-worn tank chassis with two DC motors:

Controlling a Stepper Motor

Stepper motors may appear to be complex, but nothing could be further than the truth. In this example we control a typical NEMA-17 stepper motor that has four wires:

It has 200 steps per revolution, and can operate at at 60 RPM. If you don’t already have the step and speed value for your motor, find out now and you will need it for the sketch.

The key to successful stepper motor control is identifying the wires – that is which one is which. You will need to determine the A+, A-, B+ and B- wires. With our example motor these are red, green, yellow and blue. Now let’s get the wiring done.

Connect the A+, A-, B+ and B- wires from the stepper motor to the module connections 1, 2, 13 and 14 respectively. Place the jumpers included with the L298N module over the pairs at module points 7 and 12. Then connect the power supply as required to points 4 (positive) and 5 (negative/GND).

Once again if your stepper motor’s power supply is less than 12V, fit the jumper to the module at point 3 which gives you a neat 5V power supply for your Arduino.

Next, connect L298N module pins IN1, IN2, IN3 and IN4 to Arduino digital pins D8, D9, D10 and D11 respectively. Finally, connect Arduino GND to point 5 on the module, and Arduino 5V to point 6 if sourcing 5V from the module.

Controlling the stepper motor from your sketches is very simple, thanks to the Stepper Arduino library included with the Arduino IDE as standard.

To demonstrate your motor, simply load the stepper_oneRevolution sketch that is included with the Stepper library, for example:

Finally, check the value for

	const int stepsPerRevolution = 200;

in the sketch and change the 200 to the number of steps per revolution for your stepper motor, and also the speed which is preset to 60 RPM in the following line:

	myStepper.setSpeed(60);

Now you can save and upload the sketch, which will send your stepper motor around one revolution, then back again. This is achieved with the function

	myStepper.step(stepsPerRevolution); // for clockwise
	myStepper.step(-stepsPerRevolution); // for anti-clockwise

Finally, a quick demonstration of our test hardware is shown in the following video:

So there you have it, an easy an inexpensive way to control motors with your Arduino or compatible board. And if you enjoyed this article, or want to introduce someone else to the interesting world of Arduino – check out my book (now in a fourth printing!) “Arduino Workshop”.

Have fun and keep checking into tronixstuff.com. Why not follow things on twitterGoogle+, subscribe  for email updates or RSS using the links on the right-hand column, or join our forum – dedicated to the projects and related items on this website.

Tronixstuff 25 Nov 11:54

Tutorial – L298N Dual Motor Controller Modules and Arduino

Learn how to use inexpensive L298N motor control modules to drive DC and stepper motors with Arduino. This is chapter fifty-nine of our huge Arduino tutorial series.

You don’t have to spend a lot of money to control motors with an Arduino or compatible board. After some hunting around we found a neat motor control module based on the L298N H-bridge IC that can allows you to control the speed and direction of two DC motors, or control one bipolar stepper motor with ease.

The L298N H-bridge module can be used with motors that have a voltage of between 5 and 35V DC. With the module used in this tutorial, there is also an onboard 5V regulator, so if your supply voltage is up to 12V you can also source 5V from the board.

So let’s get started!

First we’ll run through the connections, then explain how to control DC motors then a stepper motor. At this point, review the connections on the L298N H-bridge module.

Consider the following image – match the numbers against the list below the image:

  1. DC motor 1 “+” or stepper motor A+
  2. DC motor 1 “-” or stepper motor A-
  3. 12V jumper – remove this if using a supply voltage greater than 12V DC. This enables power to the onboard 5V regulator
  4. Connect your motor supply voltage here, maximum of 35V DC. Remove 12V jumper if >12V DC
  5. GND
  6. 5V output if 12V jumper in place, ideal for powering your Arduino (etc)
  7. DC motor 1 enable jumper. Leave this in place when using a stepper motor. Connect to PWM output for DC motor speed control.
  8. IN1
  9. IN2
  10. IN3
  11. IN4
  12. DC motor 2 enable jumper. Leave this in place when using a stepper motor. Connect to PWM output for DC motor speed control.
  13. DC motor 2 “+” or stepper motor B+
  14. DC motor 2 “-” or stepper motor B-

Controlling DC Motors

To control one or two DC motors is quite easy with the L298N H-bridge module. First connect each motor to the A and B connections on the L298N module. If you’re using two motors for a robot (etc) ensure that the polarity of the motors is the same on both inputs. Otherwise you may need to swap them over when you set both motors to forward and one goes backwards!

Next, connect your power supply – the positive to pin 4 on the module and negative/GND to pin 5. If you supply is up to 12V you can leave in the 12V jumper (point 3 in the image above) and 5V will be available from pin 6 on the module. This can be fed to your Arduino’s 5V pin to power it from the motors’ power supply. Don’t forget to connect Arduino GND to pin 5 on the module as well to complete the circuit.

Now you will need six digital output pins on your Arduino, two of which need to be PWM (pulse-width modulation) pins. PWM pins are denoted by the tilde (“~”) next to the pin number, for example:

Finally, connect the Arduino digital output pins to the driver module. In our example we have two DC motors, so digital pins D9, D8, D7 and D6 will be connected to pins IN1, IN2, IN3 and IN4 respectively. Then connect D10 to module pin 7 (remove the jumper first) and D5 to module pin 12 (again, remove the jumper).

The motor direction is controlled by sending a HIGH or LOW signal to the drive for each motor (or channel). For example for motor one, a HIGH to IN1 and a LOW to IN2 will cause it to turn in one direction, and  a LOW and HIGH will cause it to turn in the other direction.

However the motors will not turn until a HIGH is set to the enable pin (7 for motor one, 12 for motor two). And they can be turned off with a LOW to the same pin(s). However if you need to control the speed of the motors, the PWM signal from the digital pin connected to the enable pin can take care of it.

This is what we’ve done with the DC motor demonstration sketch. Two DC motors and an Arduino Uno are connected as described above, along with an external power supply. Then enter and upload the following sketch:

// connect motor controller pins to Arduino digital pins
// motor one
int enA = 10;
int in1 = 9;
int in2 = 8;
// motor two
int enB = 5;
int in3 = 7;
int in4 = 6;
void setup()
{
  // set all the motor control pins to outputs
  pinMode(enA, OUTPUT);
  pinMode(enB, OUTPUT);
  pinMode(in1, OUTPUT);
  pinMode(in2, OUTPUT);
  pinMode(in3, OUTPUT);
  pinMode(in4, OUTPUT);
}
void demoOne()
{
  // this function will run the motors in both directions at a fixed speed
  // turn on motor A
  digitalWrite(in1, HIGH);
  digitalWrite(in2, LOW);
  // set speed to 200 out of possible range 0~255
  analogWrite(enA, 200);
  // turn on motor B
  digitalWrite(in3, HIGH);
  digitalWrite(in4, LOW);
  // set speed to 200 out of possible range 0~255
  analogWrite(enB, 200);
  delay(2000);
  // now change motor directions
  digitalWrite(in1, LOW);
  digitalWrite(in2, HIGH);  
  digitalWrite(in3, LOW);
  digitalWrite(in4, HIGH); 
  delay(2000);
  // now turn off motors
  digitalWrite(in1, LOW);
  digitalWrite(in2, LOW);  
  digitalWrite(in3, LOW);
  digitalWrite(in4, LOW);
}
void demoTwo()
{
  // this function will run the motors across the range of possible speeds
  // note that maximum speed is determined by the motor itself and the operating voltage
  // the PWM values sent by analogWrite() are fractions of the maximum speed possible 
  // by your hardware
  // turn on motors
  digitalWrite(in1, LOW);
  digitalWrite(in2, HIGH);  
  digitalWrite(in3, LOW);
  digitalWrite(in4, HIGH); 
  // accelerate from zero to maximum speed
  for (int i = 0; i &lt; 256; i++)
  {
    analogWrite(enA, i);
    analogWrite(enB, i);
    delay(20);
  } 
  // decelerate from maximum speed to zero
  for (int i = 255; i &gt;= 0; --i)
  {
    analogWrite(enA, i);
    analogWrite(enB, i);
    delay(20);
  } 
  // now turn off motors
  digitalWrite(in1, LOW);
  digitalWrite(in2, LOW);  
  digitalWrite(in3, LOW);
  digitalWrite(in4, LOW);  
}
void loop()
{
  demoOne();
  delay(1000);
  demoTwo();
  delay(1000);
}

So what’s happening in that sketch? In the function demoOne() we turn the motors on and run them at a PWM value of 200. This is not a speed value, instead power is applied for 200/255 of an amount of time at once.

Then after a moment the motors operate in the reverse direction (see how we changed the HIGHs and LOWs in thedigitalWrite() functions?).

To get an idea of the range of speed possible of your hardware, we run through the entire PWM range in the function demoTwo() which turns the motors on and them runs through PWM values zero to 255 and back to zero with the two for loops.

Finally this is demonstrated in the following video – using our well-worn tank chassis with two DC motors:

Controlling a Stepper Motor

Stepper motors may appear to be complex, but nothing could be further than the truth. In this example we control a typical NEMA-17 stepper motor that has four wires:

It has 200 steps per revolution, and can operate at at 60 RPM. If you don’t already have the step and speed value for your motor, find out now and you will need it for the sketch.

The key to successful stepper motor control is identifying the wires – that is which one is which. You will need to determine the A+, A-, B+ and B- wires. With our example motor these are red, green, yellow and blue. Now let’s get the wiring done.

Connect the A+, A-, B+ and B- wires from the stepper motor to the module connections 1, 2, 13 and 14 respectively. Place the jumpers included with the L298N module over the pairs at module points 7 and 12. Then connect the power supply as required to points 4 (positive) and 5 (negative/GND).

Once again if your stepper motor’s power supply is less than 12V, fit the jumper to the module at point 3 which gives you a neat 5V power supply for your Arduino.

Next, connect L298N module pins IN1, IN2, IN3 and IN4 to Arduino digital pins D8, D9, D10 and D11 respectively. Finally, connect Arduino GND to point 5 on the module, and Arduino 5V to point 6 if sourcing 5V from the module.

Controlling the stepper motor from your sketches is very simple, thanks to the Stepper Arduino library included with the Arduino IDE as standard.

To demonstrate your motor, simply load the stepper_oneRevolution sketch that is included with the Stepper library, for example:

Finally, check the value for

const int stepsPerRevolution = 200;

in the sketch and change the 200 to the number of steps per revolution for your stepper motor, and also the speed which is preset to 60 RPM in the following line:

myStepper.setSpeed(60);

Now you can save and upload the sketch, which will send your stepper motor around one revolution, then back again. This is achieved with the function

myStepper.step(stepsPerRevolution); // for clockwise
	myStepper.step(-stepsPerRevolution); // for anti-clockwise

Finally, a quick demonstration of our test hardware is shown in the following video:

So there you have it, an easy an inexpensive way to control motors with your Arduino or compatible board. And if you enjoyed this article, or want to introduce someone else to the interesting world of Arduino – check out my book (now in a fourth printing!) “Arduino Workshop”.

Have fun and keep checking into tronixstuff.com. Why not follow things on twitterGoogle+, subscribe  for email updates or RSS using the links on the right-hand column, or join our forum – dedicated to the projects and related items on this website.

The post Tutorial – L298N Dual Motor Controller Modules and Arduino appeared first on tronixstuff.

Tronixstuff 25 Nov 11:54

Control Large DC Motors with Arduino

Arduino boards are able to control small motors very easily and it’s just as easy when you have to deal with controlling large motors. In the following video tutorial by NYC CNC you’ll see two examples. In the first you’ll learn how to get up and running, to start, stop, control direction and speed of a large motor with Arduino Uno. In the second example, how to use two proximity sensors as limit switches and two potentiometers to allow on-the-fly speed adjustment.

Arduino Blog 31 Oct 16:44

Very Simple Robot

Primary image

What does it do?

Can take simple Forward, backwards, stop commands.

My robot is a hacked RC car controled by an Arduino Duemilanove.   It has no sensors,  but I have left room on my chasis so I can add some more later when I feel more comfortable around Arduino.  Most of the time on this project was spent dealing with Arduino code and the motor shield.  

Cost to build

$70,00

Embedded video

Finished project

Number

Time to build

7 hours

Type

wheels

URL to more information

Weight

360 grams

read more