Posts with «articulated» label

Retired Welding Robot Picks Up Side Hustle as CNC Router

Who says you can’t teach an old robot new tricks? Nobody, actually. That saying is about dogs. But it applies to robots too, at least judging by the way this late-90s industrial beast was put to use in a way it was never intended: as a giant CNC router.

The machine in question is an ABB IRB6400, a six-axis, floor-mounted industrial machine that had a long career welding at a Eurorail factory in Austria before [Brian Brocken] made its acquaintance. He procured the non-working machine — no word on what he paid for it — and moved the 2-ton paperweight into his shop, itself a non-trivial endeavor. After a good scrubbing, [Brian] tried to get the machine started up. An error prevented the robot controller from booting; luckily, there’s a large community of ABB users, and [Brian] learned that one of the modules in the controller needed replacement.

After fixing that — and swapping out the controller’s long-dead backup batteries, plus replacing the original 1.44 MB floppy drive with a USB drive — he was able to bring the machine back to life. Unfortunately, the limited amount of internal memory made it difficult to use for anything complicated, so [Brian] came up with an application to stream coordinates to the controller over a serial port, allowing for unlimited operation. With that in place, plus a simple spindle mounted to the robot’s wrist with a 3D printed adapter, [Brian] was able to carve foam blocks into complex shapes. The video below shows everything from delivery to first chips — well, dust at least.

This build seems to be a significant escalation from [Brian]’s previous large-format CNC machine. He must have something interesting in mind, so stay tuned for details.

Hack a Day 11 Apr 09:00

Arduino Clock Jots Down The Time, In UV

We’re big fans of the impractical around here at Hackaday. Sure there’s a certain appeal to coming up with the most efficient method to accomplish your goal, the method that does exactly what it needs to do without any superfluous elements. But it’s just not as much fun. If at least one person doesn’t ask “But why?”, then you probably left something on the table, design wise.

So when we saw this delightfully complex clock designed by [Tucker Shannon], we instantly fell in love. Powered by an Arduino, the clock uses an articulated arm with a UV LED to write out the current time on a piece of glow-in-the-dark material. The time doesn’t stay up for long depending on the lighting in the room, but at least it only takes a second or two to write out once you press the button.

Things are pretty straightforward inside the 3D printed case. There’s an Arduino coupled with an RTC module to keep the time, which is connected to the two standard hobby servos mounted in the front panel. A UV LED and simple push button round out the rest of the Bill of Materials. The source code is provided, so you won’t have to figure out the kinematics involved in getting the two servos to play nicely together if you want to try this one at home.

We’ve seen many clocks powered by Arduinos over the years, occasionally they even have hands. But few can boast their own robotic arm.